残余应力对金属材料局部腐蚀行为的影响

陈恒; 卢琳

doi:10.13374/j.issn2095-9389.2019.07.012

残余应力对金属材料局部腐蚀行为的影响

doi: 10.13374/j.issn2095-9389.2019.07.012

陈恒¹,
卢琳^1,2, ,

1) 北京科技大学新材料技术研究院, 北京 100083
2) 海洋装备用金属材料及其应用国家重点实验室, 鞍山 114021

基金项目:

国家重点研发计划资助项目(2018YFB0605502)

国家自然科学基金联合基金资助项目(U1560104)

详细信息

中图分类号: TG172.9
计量
- 文章访问数: 542
- HTML全文浏览量: 137
- PDF下载量: 13
- 被引次数: 0
出版历程
- 收稿日期: 2018-06-06

Effect of residual stress on localized corrosion behavior of metallic materials

CHEN Heng¹,
LU Lin^{1,2
, ,}

1) Institute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing 100083, China
2) State Key Laboratory of Metal Material for Marine Equipment and Application, Anshan 114021, China

摘要

摘要: 基于残余应力测试新方法与先进电化学测试技术的进展,围绕残余应力类型和大小对金属材料点蚀以及应力腐蚀行为的作用机理进行了总结和归纳. 研究发现,尽管残余压应力对腐蚀行为的抑制作用得到了大量实验的证实,但是在不同条件下其作用方式以及机理不尽相同,并且与材料的结构特点以及腐蚀产物等密切相关. 同时,残余拉应力的作用尚不明确,受到材料类型和其他因素耦合的严重影响. 另外,在某些环境下,影响腐蚀行为的关键是残余应力梯度或残余应力的某个临界值. 但是对有色金属的研究表明残余拉应力和压应力均会导致基体中位错和微应变等结构缺陷增加,进而促进点蚀敏感性,降低材料服役性能. 最后,对目前研究存在的局限进行了讨论和展望.
- 残余应力 /
- 腐蚀电化学行为 /
- 点蚀 /
- 应力腐蚀 /
- 微区电化学
Abstract: It has been generally recognized that the synergistic action of aggressive media and residual stress that arises during metals fabrication, processing, and service can affect the behavior of corrosion electrochemistry. However, due to the limitation of testing techniques, studies on the influence of residual stress and its synergistic effects with other factors on corrosion initiation and propagation are relatively rare and confined to macro levels. With the developments of residual stress measurements and local electrochemical methods, especially the application of localized electrochemical probe techniques, the effect of residual stress on corrosion electrochemical behavior in the micro-domain has been studied by many researchers in recent years. Based on new testing methods of residual stress and advanced electrochemical measurements, this paper mainly summarized the contents and progress of recent research on metallic materials pitting and stress corrosion behavior under different types and levels of residual stresses. For iron and steel materials, the inhibition of compressive residual stress on corrosion has been supported by many experiments, but it shows different roles and mechanisms in different conditions, closely correlating with material structure and corrosion product. In addition, research has demonstrated that tensile residual stress has different impacts on corrosion resistance in alkaline and acidic conditions and that the influence of tensile residual stress on corrosion, strongly influenced by material types and other coupling factors, is still uncertain. Moreover, some experimental results have also shown that residual stress gradient or its critical value is a significant contributor to corrosion behavior, and only when they are greater than a certain value can pitting or micro-cracks be significantly initiated. However, studies on nonferrous metals suggest that both tensile and compressive residual stresses reduce corrosion resistance because they can increase dislocation density and microstrain, and these structural defects increase the occurrence of active sites for pitting corrosion, thereby degrading performance. Finally, the limitations and prospect of current research were also presented in this paper.
- residual stress /
- corrosion electrochemical behavior /
- pitting /
- stress corrosion /
- localized electrochemistry

HTML全文

参考文献(51)

[5]	Gutman E M, Solovioff G, Eliezer D. The mechanochemical behaviour of type 316L stainless steel. Corros Sci, 1996, 38(7):1141
[7]	Meng F J, Wang J Q, Han E, et al. The role of TiN inclusions in stress corrosion crack initiation for Alloy 690TT in high-temperature and high-pressure water. Corros Sci, 2010, 52(3):928
[8]	Xue H B, Cheng Y F. Characterization of inclusions of X80 pipeline steel and its correlation with hydrogen-induced cracking. Corros Sci, 2011, 53(4):1201
[9]	Yan Y J, Yan Y, He Y, et al. Hydrogen-induced cracking mechanism of precipitation strengthened austenitic stainless steel weldment. Int J Hydrogen Energy, 2015, 40(5):2404
[10]	Zhang Z B, Obasi G, Morana R, et al. In-situ observation of hydrogen induced crack initiation in a nickel-based superalloy. Scripta Mater, 2017, 140:40
[11]	Shen Z, Arioka K, Lozano-Pereza S. A mechanistic study of SCC in Alloy 600 through high-resolution characterization. Corros Sci, 2018, 132:244
[12]	Zhou N, Pettersson R, Peng R L, et al. Effect of surface grinding on chloride induced SCC of 304L. Mater Sci Eng A, 2016, 658:50
[13]	Alvarez M G, Lapitz P, Ruzzante J. Analysis of acoustic emission signals generated from SCC propagation. Corros Sci, 2012, 55:5
[14]	Masuda H. SKFM observation of SCC on SUS304 stainless steel. Corros Sci, 2007, 49(1):120
[15]	Vignal V, Mary N, Oltra R, et al. A mechanical-electrochemical approach for the determination of precursor sites for pitting corrosion at the microscale. J Electrochem Soc, 2006, 153(9):B352
[16]	Oltra R, Vignal V. Recent advances in local probe techniques in corrosion research——Analysis of the role of stress on pitting sensitivity. Corros Sci, 2007, 49(1):158
[18]	Vieira L, Lucas F L C, Fisssmer S F, et al. Scratch testing for micro-and nanoscale evaluation of tribocharging in DLC films containing silver nanoparticles using AFM and KPFM techniques. Surf Coat Technol, 2014, 260:205
[19]	Marques A G, Izquierdo J, Souto R M, et al. SECM imaging of the cut edge corrosion of galvanized steel as a function of pH. Electrochim Acta, 2015, 153:238
[20]	Mouanga M, Puiggali M, Devos O. EIS and LEIS investigation of aging low carbon steel with Zn-Ni coating. Electrochim Acta, 2013, 106:82
[21]	Simões A M, Bastos A C, Ferreira M G, et al. Use of SVET and SECM to study the galvanic corrosion of an iron-zinc cell. Corros Sci, 2007, 49(2):726
[22]	Wang F Y, Mao K M, Li B. Prediction of residual stress fields from surface stress measurements. Int J Mech Sci, 2018, 140:68
[23]	Rae W, Lomas Z, Jackson M, et al. Measurements of residual stress and microstructural evolution in electron beam welded Ti-6Al-4V using multiple techniques. Mater Charact, 2017, 132:10
[24]	Kartal M E, Kiwanuka R, Dunne F P E. Determination of sub-surface stresses at inclusions in single crystal superalloy using HR-EBSD, crystal plasticity and inverse eigenstrain analysis. Int J Solids Struct, 2015, 67-68:27
[25]	Salvati E, Korsunsky A M. An analysis of macro-and micro-scale residual stresses of Type I, Ⅱ and Ⅲ using FIB-DIC micro-ring-core milling and crystal plasticity FE modelling. Int J Plast, 2017, 98:123
[26]	Withers P J. Residual stress and its role in failure. Rep Prog Phys, 2007, 70(12):2211
[28]	James M N. Residual stress influences on structural reliability. Eng Fail Anal, 2011, 18(8):1909
[29]	Withers P J, Bhadeshia H K D H. Residual stress Part 1-measurement techniques. Mater Sci Technol, 2001, 17(4):355
[31]	Groth B P, Langan S M, Haber R A, et al. Relating residual stresses to machining and finishing in silicon carbide. Ceram Int, 2016, 42(1):799
[32]	Niku-Lari A. Residual Stresses. Oxford:Pergamon Press, 1987
[33]	Huang X F, Liu Z W, Xie H M. Recent progress in residual stress measurement techniques. Acta Mech Solida Sin, 2013, 26(6):570
[35]	Bemporad E, Brisotto M, Depero L E, et al. A critical comparison between XRD and FIB residual stress measurement techniques in thin films. Thin Solid Films, 2014, 572:224
[38]	Wilkinson A J, Meaden G, Dingley D J. High-resolution elastic strain measurement from electron backscatter diffraction patterns:new levels of sensitivity. Ultramicroscopy, 2006, 106(4-5):307
[40]	Sato H, Shishido N, Kamiya S, et al. Local distribution of residual stress of Cu in LSI interconnect. Mater Lett, 2014, 136:362
[42]	Bertali G, Scenini F, Burke M G. The effect of residual stress on the preferential intergranular oxidation of Alloy 600. Corros Sci, 2016, 111:494
[43]	Wu Q, Xie D J, Si Y, et al. Simulation analysis and experimental study of milling surface residual stress of Ti-10V-2Fe-3Al. J Manuf Processes, 2018, 32:530
[44]	Kayser W, Bezold A, Broeckmann C. EBSD-based FEM simulation of residual stresses in a WC6wt.-%Co hardmetal. Int J Refract Met Hard Mater, 2018, 73:139
[45]	Soltis J. Passivity breakdown, pit initiation and propagation of pits in metallic materials-review. Corros Sci, 2015, 90:5
[46]	Wang Y J, Han X P, Liu Y, et al. Effect of residual stress on corrosion sensitivity of carbon steel studied by SECM. Chem Res Chin Univ, 2014, 30(6):1022
[47]	Li M C, Cheng Y F. Corrosion of the stressed pipe steel in carbonate-bicarbonate solution studied by scanning localized electrochemical impedance spectroscopy. Electrochim Acta, 2008, 53(6):2831
[48]	Xiong Q R, Liu D X, Zhang G J, et al. Influence of residual tensile stress on stress corrosion behavior of the base metal of X80 pipe//Proceedings of the ASME 2014 Pressure Vessels & Piping Conference. Anaheim, 2014:V001T01A073
[50]	Trethewey K R, Wenman M, Chard-Tuckey P, et al. Correlation of meso-and micro-scale hardness measurements with the pitting of plastically-deformed Type 304L stainless steel. Corros Sci, 2008, 50(4):1132
[51]	Martin F A, Bataillon C, Cousty J. In situ AFM detection of pit onset location on a 304L stainless steel. Corros Sci, 2008, 50(1):84
[53]	Vignal V, Mary N, Oltra R, et al. A mechanical-electrochemical approach for the determination of precursor sites for pitting corrosion at the microscale. J Electrochem Soc, 2006, 153(9):B352
[54]	Nguyen T T, Bolivar J, Shi Y, et al. A phase field method for modeling anodic dissolution induced stress corrosion crack propagation. Corros Sci, 2018, 132:146
[55]	Nam J Y, Seo D H, Lee S Y, et al. The effect of residual stress on the SCC using ANSYS. Procedia Eng, 2011, 10:2609
[57]	Toribio J. Role of crack-tip residual stresses in stress corrosion behavior of prestressing steel. Constr Build Mater, 1998, 12(5):283
[58]	Lu J Z, Luo K Y, Yang D K, et al. Effects of laser peening on stress corrosion cracking (SCC) of ANSI 304 austenitic stainless steel. Corros Sci, 2012, 60:145
[59]	Wei X L, Zhang C, Ling X. Effects of laser shock processing on corrosion resistance of AISI 304 stainless steel in acid chloride solution. J Alloys Compd, 2017, 723:237
[60]	Ghosh S, Rana V P S, Kain V, et al. Role of residual stresses induced by industrial fabrication on stress corrosion cracking susceptibility of austenitic stainless steel. Mater Des, 2011, 32(7):3823
[61]	Zhang W Q, Fang K W, Hu Y J, et al. Effect of machining-induced surface residual stress on initiation of stress corrosion cracking in 316 austenitic stainless steel. Corros Sci, 2016, 108:173
[62]	Van Boven G, Chen W, Rogge R. The role of residual stress in neutral pH stress corrosion cracking of pipeline steels. Part I:pitting and cracking occurrence. Acta Mater, 2007, 55(1):29
[63]	Gravier J, Vignal V, Bissey-Breton S. Influence of residual stress, surface roughness and crystallographic texture induced by machining on the corrosion behaviour of copper in salt-fog atmosphere. Corros Sci, 2012, 61:162
[64]	Pandey V, Singh J K, Chattopadhyay K, et al. Influence of ultrasonic shot peening on corrosion behavior of 7075 aluminum alloy. J Alloys Compd, 2017, 723:826
[65]	Chen T, John H, Xu J, et al. Influence of surface modifications on pitting corrosion behavior of nickel-base alloy 718. Part 1:effect of machine hammer peening. Corros Sci, 2013, 77:230
[66]	Zheng Y, Li Y, Chen J H, et al. Effects of tensile and compressive deformation on corrosion behavior of a Mg-Zn alloy. Corros Sci, 2015, 90:445
[67]	Bertali G, Scenini F, Burke M G. The effect of residual stress on the preferential intergranular oxidation of Alloy 600. Corros Sci, 2016, 111:494