韩桂洪, 王智骁, 刘兵兵, 孙虎, 黄艳芳. 高盐有机废液焚烧炉用耐火材料研究现状与展望[J]. 工程科学学报, 2023, 45(8): 1353-1363. DOI: 10.13374/j.issn2095-9389.2022.06.09.001
引用本文: 韩桂洪, 王智骁, 刘兵兵, 孙虎, 黄艳芳. 高盐有机废液焚烧炉用耐火材料研究现状与展望[J]. 工程科学学报, 2023, 45(8): 1353-1363. DOI: 10.13374/j.issn2095-9389.2022.06.09.001
HAN Gui-hong, WANG Zhi-xiao, LIU Bing-bing, SUN Hu, HUANG Yan-fang. Research progress and outlook of refractory materials for high-salt organic liquid waste incinerators[J]. Chinese Journal of Engineering, 2023, 45(8): 1353-1363. DOI: 10.13374/j.issn2095-9389.2022.06.09.001
Citation: HAN Gui-hong, WANG Zhi-xiao, LIU Bing-bing, SUN Hu, HUANG Yan-fang. Research progress and outlook of refractory materials for high-salt organic liquid waste incinerators[J]. Chinese Journal of Engineering, 2023, 45(8): 1353-1363. DOI: 10.13374/j.issn2095-9389.2022.06.09.001

高盐有机废液焚烧炉用耐火材料研究现状与展望

Research progress and outlook of refractory materials for high-salt organic liquid waste incinerators

  • 摘要: 高温焚烧法是处理化工高盐废液的有效途径,具有处理彻底、二次污染小和适应性强等显著优势。然后高盐有机废液组成复杂,工况下高温炉渣易侵蚀焚烧炉耐火材料,耐火炉衬的损毁给焚烧炉稳定运行造成巨大的安全隐患与经济损失。本文介绍了高盐有机废液焚烧炉用耐火材料的类型及其侵蚀机理。根据有机废液焚烧过程的特点,本文对焚烧炉用耐火材料的抗蚀提出了一些建议措施,可为延长耐火材料使用寿命提供理论与技术基础。

     

    Abstract: High-salt, organic waste liquids are characterized as having high COD value, complex composition, strong acidity or alkalinity, high salinity, and poor biodegradability, resulting in them contributing to environmental pollution. High-temperature incineration technology to treat high-concentration organic waste liquid has obvious advantages of thorough treatment, reduced effluents, and near-universal applicability to the many types of complex organic substances. Additionally, it is an effective way to dispose of high-salt, liquid chemical waste. Due to the complex composition and the high salt content of high-salt organic liquid waste, the high-temperature slag causes serious erosion to the refractory material of the incinerator during use. Damaged incinerator refractory linings are significant safety hazards and can cause major economic losses. It is crucial to study and understand the corrosion resistance of refractory materials very well. This paper introduces the main types of refractory materials suitable for high-salt organic waste liquid incinerators, the main types of incinerators and their applications, and finally, describes the mechanism of erosion of the refractory materials in detail. Based on the characteristics of the incineration process of phenol and acetone coproduction organic liquid waste, a method was proposed for the in situ anticorrosion treatment of high-salt organic liquid waste using traditional corundum–mullite refractory materials. The slag enters the refractory material through pores on the interface and reacts strongly with the refractory material surface at 1000–1300 ℃ to produce a low-melting, liquid phase product. The thermal stress of the product is different from that of the original refractory material. If it falls off and is damaged, the service life of the refractory material is extremely short, and the replacement cycle is only 3 months. The addition of Cr2O3 powder to the waste liquid is eventually deposited at the interface of the refractory material after the liquid waste is incinerated and forms an antierosion, refractory, solid solution layer. The corrosion-resistant layer on the surface of the refractory brick rarely reacts with the molten slag to form a low melting point phase. The protective layer can effectively slow down the penetration and erosion of the refractory materials by the slag. The preliminary test run results show that adding 5% Cr2O3 to the liquid waste can prolong the service life of corundum–mullite refractory bricks to several days. This study demonstrated that the in situ strengthening method to improve the corrosion resistance of conventional refractory materials is economical and efficient and shows good prospects of popularization and application.

     

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