医用可降解Zn-Fe系锌合金的研究进展及展望

Research progress and prospects of biodegradable Zn–Fe alloys

  • 摘要: 因为生物相容性好、降解速率合适、抗菌性强等优点,锌成为继镁和铁之后很有发展前景的医用可降解金属. 纯锌的强度低,加入营养元素Fe有强化效果. 本文从微观组织、力学性能、降解行为与生物相容性四个方面综述了Zn‒Fe系锌合金的研究进展. 该类锌合金中的主要第二相是底心单斜结构的FeZn13相,它形成I型110<‒1, 1, ‒2.81>孪晶,在合金熔体凝固过程中以孪晶面110为择优生长界面. FeZn13的硬度为208 HV,约为纯锌的4倍,压缩断裂应变为0.5%. 少量Fe的加入便可以形成体积分数较高的FeZn13相,Fe质量分数为2.6%时,FeZn13相的体积分数达到50%. 在Zn‒Fe合金中添加Mg、Si、Mn和RE(稀土元素)可以提高强度,其中Mn的加入形成(Fe, Mn)Zn13/MnZn13核/壳结构第二相. FeZn13的电位比Zn高317 mV,促进Zn相降解,降解产物主要为Zn(OH)2、ZnO、Zn3(PO4)2、ZnCl2、ZnCO3和Ca3(PO4)2. Zn‒Fe合金对多种细胞的存活率大于85%,溶血率小于5%,展现出较好的生物相容性. 未来,Zn‒Fe系锌合金的发展要解决FeZn13相粗大导致的强化效果和降解均匀性较低的关键问题,并在大动物体内开展该种材料制成的植入器械的长期研究以推进临床应用.

     

    Abstract: Zinc has become a promising biodegradable metal, following magnesium and iron, owing to its excellent biocompatibility, suitable degradation rate, and strong antibacterial properties. However, the strength of pure Zn is relatively low, and the addition of the nutrient element Fe enhances its mechanical performance. This paper reviews the progress of Zn–Fe-based alloys, focusing on four aspects: microstructure, mechanical properties, degradation behavior, and biocompatibility. The main second phase in Zn–Fe-based alloys is the FeZn13 phase, characterized by a bottom-centered monoclinic structure, which can form 110<−1, 1, −2.81> type I twins, with an orientation difference of about 71° between the twin and parent crystals. During the solidification of Zn–Fe alloy melts, the 110 twining plane serves as the preferred growth interface, causing FeZn13 to feature regular shapes within the Zn matrix. FeZn13 exhibits a hardness of 208 HV, about 4 times that of pure Zn, but has an ultimate compressive strain of just 0.5%, indicating brittleness typical of intermetallics. Adding a small amount of Fe considerably increases the volume fraction of the FeZn13 phase, reaching 50% at 2.6% FeZn13 content. At present, the minimum size of the FeZn13 phase can be refined to about 2 μm using techniques like bottom circulating water-cooled casting (BCWC) and rolling. The crushing effect of rolling on FeZn13 particles is insufficient. It is necessary to combine liquid forming (i.e., BCWC) to refine their sizes to less than 3 μm. Incorporating elements such as Mg, Si, Mn, or rare-earth elements into Zn–Fe alloys can improve strength. For instance, Mn addition leads to the formation of (Fe, Mn)Zn13/MnZn13 core/shell structured second phases. At present, the Zn–Fe based alloy with the highest comprehensive mechanical properties is “BCWC + rolled” Zn–0.3Fe alloy, with a yield strength (YS) of 218 MPa, ultimate tensile strength (UTS) of 264 MPa, and elongation to failure (EL) of 24%. For biodegradable alloys intended for orthopedic implants, the mechanical properties must meet specific thresholds: YS > 230 MPa, UTS > 300 MPa, and EL > 15%. By comparison, the Zn–0.3Fe alloy falls short, with its YS and UTS trailing the requirements of 12 MPa and 36 MPa, respectively. The FeZn13 phase within these alloys has a potential of 317 mV higher than that of Zn, which accelerates the degradation of the Zn phase and causes the formation of corrosion products of Zn(OH)2, ZnO, Zn3(PO4)2, ZnCl2, ZnCO3, and Ca3(PO4)2. Zn–Fe alloys implanted in the body do not form hydrogen and other gases, which is beneficial for tissue repair. Studies also show high cell viability above 85% in Zn–Fe alloy extracts for cells, including human umbilical vein endothelial cells and human osteosarcoma cells. Furthermore, these alloys have hemolysis rates below 5%, indicating excellent blood compatibility. Zn–Fe alloys exhibit nearly 100% antibacterial efficiency against S. aureus. Studies involving rat implantation reveal that these alloys effectively promote the mineralization of osteoid bone tissue into new bone tissue, showcasing excellent osseointegration ability. Future development of Zn–Fe-based alloys should address the challenges posed by low strengthening effects and uneven degradation owing to the coarse FeZn13 phase. Research should focus on understanding property changes during immersion. In addition, conducting long-term studies using large animal models is crucial to advance the clinical application of Zn–Fe alloy implants.

     

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