选区激光熔化AlCoCrFeNi2.1温度场数值模拟与实验研究

Numerical simulation and experimental study of temperature field AlCoCrFeNi2.1 by selective laser melting

  • 摘要: 本文采用ABAQUS软件建立了选区激光熔化(Selective Laser Melting, SLM)成形AlCoCrFeNi2.1共晶高熵合金的有限元模型,利用DFLUX子程序编译实现高斯热源移动。研究了不同工艺参数下熔池尺寸、温度变化和液相时间对温度场、显微组织和力学性能的影响。通过模拟SLM成形过程中熔池的尺寸与形貌,得到不同工艺参数条件下制备AlCoCrFeNi2.1共晶高熵合金的熔池温度场的变化规律。此外,基于实验研究了试样的微观组织并对其力学性能进行测试,验证了数值模拟的可靠性。研究结果表明:熔池最高温度与熔池尺寸随激光功率增大而增大,随扫描速度增大而减小;熔池冷却速率随激光功率和扫描速度增大均增大。当激光功率为350 W,扫描速度为850 mm/s时,熔池宽度138 μm,深度61 μm,宽深比为2.26,获得的试样致密度最高为99.7%,显微硬度和抗拉强度分别达到398.08 HV与1529.5 MPa,综合力学性能最佳。

     

    Abstract: In this paper, the ABAQUS was used to build a finite element model of AlCoCrFeNi2.1 eutectic high entropy alloy formed by selective laser melting (SLM), and achieved the movement of Gaussian heat source through DFLUX subroutine compilation. The effects of process parameters on temperature field, microstructure, and mechanical properties were investigated by analyzing melt pool size, temperature change and liquid phase time. By simulating the size and morphology of the melt pool during the forming process of SLM, the variation law of the melt pool temperature field of AlCoCrFeNi2.1 eutectic high-entropy alloy prepared under different process parameters was obtained. Furthermore, based on the experiment, the microstructure and mechanical properties was studied, which was utilized to verify the reliability of numerical simulation results. The results indicated that both maximum temperature and melt pool size increase with laser power but decrease with scanning speed. In addition, cooling rate of the melt pool increases with a high laser power and a low scanning speed. When the laser power is 350 W, the scanning speed is 850 mm/s, the molten pool width is 138 μm, the depth is 61 μm, the width to depth ratio is 2.26, the obtained sample density is the highest 99.7%, the microhardness and tensile strength are 398.08 HV and 1529.5 MPa, respectively, and the comprehensive mechanical properties are the best.

     

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