基于3D打印技术的胶结面粗糙度对分层充填体强度的影响

Effect of Bonding Surface Roughness on The Strength of Backfill Based on 3D Printing Technology

  • 摘要: 间断性充填和浓度波动等原因易导致井下充填体分层现象的发生,分层面粗糙度是影响力学性能的重要因素。本文利用3D打印技术制备了四种不同粗糙度结构面(R1、R2、R3、R4)的模具,通过单轴压缩实验和PFC2D数值模拟的方法,分别研究了质量浓度为68%、70%、72%、74%,灰砂比1:4、1:6、1:8、1:10,充填间隔时间为12 h、24 h、36 h、48 h条件下胶结面粗糙度对单轴抗压强度的影响规律,结果表明:(1)分层充填体的抗压强度随胶结面粗糙度的增大而增大;分层充填体单轴抗压强度与两种因素耦合作用(质量浓度与粗糙度、灰砂比与粗糙度、充填间隔时间与粗糙度)呈现二次多项式函数关系;即随着粗糙度与质量浓度的增加而增大,随粗糙度与灰砂比的增大而增大,随粗糙度的增加、充填间隔时间的减小而增大;(2)通过引入分层充填体强度增强系数r,发现当胶结面粗糙度一定时,r值的变化规律与质量浓度、灰砂比整体趋于正相关,与浆料充填间隔时间呈负相关;(3)分层充填体破坏形式主要为整体贯穿张拉破坏形式,且破坏主要集中在分层结构面处;随着粗糙度的增加,充填体逐渐出现大量张拉破坏且有贯穿分层面的长裂纹.

     

    Abstract: The discontinuous filling and the fluctuation of slurry mass concentration are easy to lead to the stratification of the backfill. In this paper, four kinds of moulds with different roughness structural planes (R1, R2, R3, R4) were prepared by 3D printing technology. Through uniaxial compression experiment and PFC2D numerical simulation method, the mass concentration was 68%, 70%, 72%, 74%, and the ratio of gray to sand was 1:4, 1:6, 1:8, 1: 10. The influence of layer roughness on the uniaxial compressive strength of the backfill body under the conditions of 12 h, 24 h, 36 h and 48 h filling interval. The research results show that: (1) the compressive strength of the backfill body increases with the increase of the cemented surface roughness; The uniaxial compressive strength of the backfill presents a quadratic polynomial function relationship with the coupling effects of two factors (mass concentration and roughness, lime sand ratio and roughness, filling interval time and roughness). The compressive strength increases with the increase of roughness and mass concentration, with the increase of roughness to lime sand ratio, with the increase of roughness and the decrease of filling interval time. (2) By introducing the strength enhancement coefficient r of the backfill body to analyze the growth law of cemented surface roughness on the strength of the backfill body, it is found that when the cemented surface roughness is constant, the increase of the mass concentration and the ratio of lime to sand has an increase effect on the growth coefficient of the strength of the cemented surface roughness, and the r value is positively correlated with the mass concentration and the ratio of lime to sand. The shorter the filling interval, the more obvious the effect of the cemented surface roughness against the compressive strength, and the R-value is negatively correlated with the filling interval time. (3) The failure form of the stratified backfill body is mainly the whole through-tension failure form, and the cracks of the stratified backfill body gradually initiation, expansion and penetration eventually lead to the failure of the sample, and the failure is mainly concentrated at the stratified structural plane. With the increase of roughness, a large number of tensile failures and long cracks through the stratified surface appear gradually in the backfill. The damage morphology of the numerical model of the backfill body is similar to the experimental results, which also verifies that the mechanical properties also increase with the increase of roughness.

     

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