基于热–力耦合有限元的大体积混凝土裂缝演化分析

Analysis of crack evolution in large-volume concrete based on thermal mechanical coupling finite element method

  • 摘要: 伴随大型工程项目持续增多,大体积构筑物面临着混凝土浇筑过程中的质量控制问题. 本文以大体积浇筑混凝土结构为研究对象,运用Analysis有限元软件建立热–力耦合三维数值模型,模拟了4种混凝土入模温度下,混凝土浇筑构筑物在特定施工时刻的温度场分布特征和结构裂缝的演化规律. 结果表明:入模温度与构筑物温升呈正相关,降低混凝土的入模温度可以有效地降低构筑物的峰值结构温度和缩小结构温度差,有利于控制混凝土裂缝的生成和演化;入模温度降低,深层结构向表层的传热量降低,表层边界与空气的热交换效率下降,但其热交换效率仍高于表层非边界部分,因而混凝土表层的边界与内部之间的温度过渡带变得不再明显;中央深度的混凝土表现出最高的结构温度,这有利于混凝土结构积累拉伸应力;不同入模温度下,峰值结构温度、最大水化升温曲线近似线性. 峰值裂缝长度与入模温度、峰值结构温度、最大水化升温呈正相关. 当入模温度由10 ℃提升至15 ℃时,峰值裂缝长度产生了显著的增加;混凝土入模温度降低,表层大裂纹的数量减少,在空间上的分布形态由大裂纹相互交叉转向细小裂纹均匀分散.

     

    Abstract: With the continuous increase in large-scale engineering projects, large-volume structures are encountering quality control issues during the concrete pouring process. To ensure the quality of construction, higher requirements are often placed on the design strength, setting time, and other related properties of concrete. In addition, concrete integration and one-time pouring are required. The coupled effects of cement material hydration heat, boundary constrained stress, and environmental humidity are often encountered during the pouring process of large-volume concrete. This is because cement-based cementitious materials release significant hydration heat in the early stages of pouring, while the concrete has poor heat transfer performance. This results in thermal expansion and contraction owing to internal and external temperature differences, storing large stresses and easily causing cracks in concrete structures, thereby affecting their durability and integrity. This study focuses on large-volume poured-concrete structures, utilizing finite element analysis software to establish a three-dimensional numerical model of thermal mechanical coupling. It simulates the temperature field distribution characteristics and evolution law of structural cracks of poured-concrete structures at specific construction times under four different concrete-pouring temperatures. The results show that there is a positive correlation between the molding temperature and the temperature rise of the structure. Lowering the molding temperature of concrete can reduce the peak structural temperature and narrow the temperature difference, which is beneficial for controlling the generation and evolution of concrete cracks. As the molding temperature decreases, the temperature transition zone between the concrete boundary and the interior becomes less pronounced. This is because when the temperature decreases, the heat transfer from the deep structure to the surface layer decreases. Accordingly, the heat exchange efficiency between the surface boundary and air decreases. When the molding temperature is high, the deep structure transfers more heat to the surface layer, causing a significant increase in surface temperature. However, the surface boundary has a relatively high heat exchange efficiency owing to boundary effects and temperature differences, resulting in a rapid decrease in temperature. The heat exchange efficiency is affected by the temperature difference between the surface temperature and external air medium. When the mold temperature decreases, the heat transfer from the deep structure to the surface decreases, and the heat exchange efficiency between the surface boundary and the air decreases accordingly. However, its heat exchange efficiency is still higher than that of the non-boundary part of the surface, reflecting an unclear temperature transition zone. The concrete at the central depth exhibits the highest structural temperature, which facilitates the accumulation of tensile stress in the concrete structure. At different molding temperatures, the peak structural temperature and maximum hydration temperature rise curves are approximately linear. The peak crack length reflects a positive correlation with three parameters: molding temperature, peak structural temperature, and maximum hydration temperature rise. However, note that when the molding temperature increases from 10 ℃ to 15 ℃, the peak crack length significantly increases. As the temperature of concrete entering the mold decreases, the number of large cracks on the surface continue to decrease and gradually shift from a distribution pattern of intersecting large cracks to that of uniformly dispersed small cracks in space.

     

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