COG喷吹量对高炉冶炼过程影响数值模拟

Numerical simulation of the effect of COG blowing rate on the blast furnace smelting process

  • 摘要: 基于国家“碳减排、碳中和”战略,向高炉中喷吹富氢气体成为有效减排的重要方法,其中关于高炉喷吹焦炉煤气(COG)的研究也得到了广泛关注,但针对COG喷吹量对高炉冶炼过程影响的相关研究相对较少。在此基础上本文采用CFD数值模拟方法,探究COG喷吹量对高炉内煤粉燃烧率、气体还原反应、风口处焦炭反应及软熔带等因素的影响。结果表明,随着COG喷吹量的提高,以氢气为主的还原路径以及水煤气反应得到强化,同时炉内的软熔带位置以及形状发生改变,基于本次模拟COG喷吹量达到120 Nm3.min-1时相对适宜,其软熔带的厚度有所减小透气性得到改善,气速分布相对均匀。

     

    Abstract: Based on the national strategy of Carbon Emission Reduction and Carbon Neutral, blowing hydrogen-rich gas into the blast furnace has become an important method for effective emission reduction, in which the research on the blowing of coke oven gas (COG) in the blast furnace has also received wide attention, but there are relatively few researches on the effect of the blowing amount of COG on the smelting process of the blast furnace.On this basis this paper adopts CFD numerical simulation method to explore the influence of COG blowing amount on the factors of pulverised coal combustion rate, gas reduction reaction, coke reaction at the air outlet and soft melting zone in the blast furnace.The results show that with the increase of COG blowing rate, the hydrogen-based reduction path and water gas reaction are strengthened, while the position and shape of the soft melt zone in the furnace are changed. Based on this simulation, the COG blowing rate of 120 Nm3?min-1 is relatively suitable, the thickness of the soft melt zone is reduced and the permeability is improved, and the distribution of gas velocity is relatively uniform.

     

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