电解水制高压氢气研究进展

Research progress of high-pressure hydrogen production via water electrolysis

  • 摘要: 电解水制高压氢气可适配氢气的储存、输运和应用环节,有望降低综合用氢成本,是电解水制氢领域的重要方向. 质子交换膜电解水制高压氢气现阶段取得快速发展,验证了其在降低气体压缩能耗与设备投资成本方面的潜力. 本文汇总了质子交换膜电解水制高压氢气技术的发展现状,并综述了氢气在质子交换膜内的传质原理以及氢气反渗抑制方法. 此外,近年来新兴的解耦电解水研究能将析氢反应与析氧反应在时间或空间上分离,应用该技术产高压氢气可以从根本上避免氢气反渗所带来的安全隐患. 本文分类总结解耦电解水制氢的原理与技术特点,结合已有解耦电解水制高压氢气实验结果分析其优势与现阶段存在的不足,并提出下一步发展方向,以期推动电解水制高压氢气技术的进步.

     

    Abstract: High-pressure hydrogen production via water electrolysis holds great promise because it directly integrates with hydrogen storage and transportation processes, eliminating the need for additional mechanical compressors. Proton exchange membrane (PEM) water electrolysis has been widely adopted for high-pressure hydrogen production, offering advantages in energy consumption and capital cost reduction. This review comprehensively summarizes the recent advancements in high-pressure hydrogen production through PEM water electrolysis, highlighting the progress made in the design of high-pressure PEM electrolysis cells and the integration of high-pressure hydrogen production systems. Compared with traditional methods, which generate hydrogen at ambient pressure and rely on mechanical compression, PEM water electrolysis systems demonstrate higher integration and superior energy efficiency within specific pressure ranges. However, under high hydrogen pressure conditions, hydrogen crossover results in reduced hydrogen production efficiency and increased hydrogen-in-oxygen content, which remain critical challenges. Research into the mechanisms of hydrogen crossover in PEM electrolysis cells has been instrumental in identifying potential mitigation strategies. It has been demonstrated that the hydrogen crossover rate increases linearly with the water electrolysis current density. Two primary models have been proposed to explain this relationship: the pressure-enhancement model and the supersaturation model. Several strategies have been explored to mitigate hydrogen crossover, such as employing the thicker proton exchange membrane, modifying the backbone and functional groups of proton exchange membranes, and loading hydrogen oxidation catalysts on the anode side of the membrane electrode assembly. While these approaches have shown promise in laboratory settings, challenges such as high costs, technical immaturity, and potential impacts on electrolysis efficiency hinder their large-scale deployment. Additionally, the recently developed decoupled water electrolysis (DWE) technology, which uses redox mediators to separate hydrogen and oxygen evolution reactions temporally or spatially, offers a potential solution to hydrogen crossover. Therefore, we further review the principles and technical characteristics of various DWE systems. Based on the type of mediator, DWE systems can be classified into solid-phase mediator and liquid-phase mediator systems. Solid-phase mediators, such as Ni(OH)2 and MnO2, are typically derived from battery electrode materials while liquid-phase mediators, such as V3+, VO2+, and Fe(CN)64−, are commonly derived from flow battery electrolytes. The advantages and limitations of decoupled water electrolysis for high-pressure hydrogen production are analyzed. The DWE systems are based on solid-phase mediators or liquid-phase mediators, and the reaction types involve electrocatalysis, thermal catalysis, and chemical catalysis. The presented DWE systems for high-pressure hydrogen production have significant technical challenges. For instance, DWE systems based on solid-state mediators need to focus on improving the utilization efficiency of the mediator capacity, while systems based on liquid mediators require enhancements in current density and reductions in operating voltage. Although DWE systems offer notable flexibility and safety, there is considerable space for improvement before these systems can be scaled up for widespread application. This review provides valuable insights into the fundamental mechanisms, research progress, and optimization strategies of high-pressure hydrogen production via water electrolysis.

     

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