煤矸石充填浆体中聚羧酸减水剂的竞争吸附机制研究

The Competitive Adsorption of Polycarboxylate Superplasticizer by Gangue Powder and Cement in Backfilling Engineering

  • 摘要: 针对煤矿充填浆料中煤矸石粉与水泥对聚羧酸减水剂(PCE)的竞争吸附导致流变性能劣化的难题,本文通过扫描电镜(SEM)、Zeta电位分析及吸附流变学多尺度表征,在测试分析煤矸石粉体形貌特征、矿物组成及煤矸石—水泥浆体zeta电位等物理参数的基础上,系统研究了普通梳型(PCE-A)与短主链长侧链型(PCE-B)两种减水剂在煤矸石-水泥体系中的吸附行为与分散机制。结果表明:煤矸石粉高含泥量和高孔隙的特性显著劣化浆体流动性,PCE-B通过短主链抑制黏土层间插层与长侧链增强空间位阻,使浆体粘度增幅减缓。Langmuir模型显示,PCE-B对煤矸石粉的饱和吸附量(1.04 mg/g)较PCE-A(1.79 mg/g)降低42%,短主链长侧链分子设计可通过均衡吸附竞争与优化空间斥力,显著提升高矸石粉掺量(>30%)充填浆料的泵送性能。

     

    Abstract: To address the deterioration of rheological properties caused by the competitive adsorption of coal gangue powder and cement on polycarboxylate superplasticizers (PCEs) in coal mine backfill slurries, this study systematically investigated the adsorption behavior and dispersion mechanisms of two types of superplasticizers—conventional comb-shaped (PCE-A) and short-main-chain long-side-chain (PCE-B)—in coal gangue-cement systems. Multi-scale characterization techniques, including scanning electron microscopy (SEM), Zeta potential analysis, and adsorption-rheology coupling tests, were employed to analyze the morphological features, mineral composition of coal gangue powder, and physical parameters of cement-gangue slurries. The results indicate that the high specific surface area (332 m2/kg) and clay-rich composition of coal gangue powder significantly degrade slurry fluidity. PCE-B mitigates viscosity growth by suppressing clay interlayer intercalation via its short main chain and enhancing steric hindrance through long side chains. Langmuir isotherm analysis reveals that the saturated adsorption capacity of PCE-B on gangue powder (1.04 mg/g) is 42% lower than that of PCE-A (1.79 mg/g). The molecular design of PCE-B, balancing competitive adsorption and optimizing spatial repulsion, significantly improves the pumpability of backfill slurries with high gangue powder content (>30%).

     

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