物理特征融合的半监督小样本滚动轴承故障诊断

Semi-supervised few-shot fault diagnosis method for rolling bearings based on physical feature fusion

  • 摘要: 轴承故障诊断能够有效预防设备故障、提高生产效率、降低维护成本。传统的故障诊断方法依赖于大量标注数据,但实际数据稀缺问题限制了其实际应用,无监督学习方法虽然不依赖大量标注数据,但诊断效率较低。针对这一问题,本文结合改进的ReMixMatch学习框架,提出了基于物理特征融合的半监督小样本轴承故障诊断方法。利用希尔伯特变换等对轴承振动信号进行处理获得包络信号,从包络信号中提取多个物理特征,运用特征相关性与强度分析筛选最具预测效果的特征集。采用多尺度残差模块和通道注意力机制进一步优化网络结构,以提升特征提取的多尺度表达能力和通道间特征权重分配效率。基于此,设计并优化了1D-ViMix网络,对传统ReMixMatch框架中的弱增强与强增强模块进行改进,显著提升了故障诊断精度。结果表明,所提方法在小样本条件下具有优异的性能,平均诊断准确率达到95.3%,F1分数的平均值为95.2%,明显较无监督与其他半监督方法有更好的诊断精度和鲁棒性,对滚动轴承健康监测应用具有重要的意义。

     

    Abstract: Bearing fault diagnosis plays a crucial role in preventing equipment failures, enhancing production efficiency, and reducing maintenance costs. Conventional diagnostic approaches are often dependent on extensive labeled datasets, a requirement that is frequently unmet in practice due to data scarcity. While unsupervised learning techniques alleviate the need for labeled data, they typically yield suboptimal diagnostic performance. To overcome these limitations, this paper introduces a semi-supervised few-shot bearing fault diagnosis method that integrates an improved ReMixMatch framework with physical feature fusion. The proposed approach begins by processing raw vibration signals via the Hilbert transform to derive their envelope. A set of physical features is subsequently extracted from these envelope signals. The most discriminative features are then selected based on an analysis of their correlation and strength. The network architecture is further enhanced by incorporating a multi-scale residual module and a channel attention mechanism. These components collectively improve multi-scale feature representation and enable more efficient weighting of features across channels. Building upon this optimized architecture, we develop the 1D-ViMix network, which introduces modifications to the weak and strong augmentation modules within the standard ReMixMatch framework. These modifications lead to a significant improvement in diagnostic accuracy. Experimental results demonstrate the outstanding performance of our method in few-shot scenarios, achieving an average diagnostic accuracy of 95.3% and an average F1-score of 95.2%. The proposed approach exhibits superior diagnostic accuracy and robustness compared to existing unsupervised and semi-supervised methods, highlighting its substantial potential for practical health monitoring of rolling bearings.

     

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