废旧锂离子电池低共熔溶剂回收研究进展

Research Progress on Recovery of Low Eutectic Solvent from Spent Lithium-ion Batteries

  • 摘要: 随着新能源产业的快速迭代,锂离子电池(LIBs)已广泛应用于电动汽车、储能设备等领域,但受限于滞后回收模式,全球废旧LIBs年产量已突破百万吨。废旧LIBs中含有的钴、镍、锂等稀缺金属及电解液、粘结剂等有毒成分,若处置不当易造成资源浪费与土壤、水体污染,因此其高效回收再利用已成为保障资源安全、推动“双碳”目标实现的战略重点。低共熔溶剂(DESs)作为一类由氢键供体与受体按特定比例混合形成的新型绿色溶剂,凭借环境相容性优异、可回收性强、理化性质可调及对正极金属氧化物溶解能力突出等优势,逐步替代传统有毒挥发性溶剂,在废旧LIBs回收领域展现出显著实用价值与经济可行性。本文系统梳理了近年来DESs回收废旧LIBs的研究现状,重点阐述了电池正极材料中有价金属的提取机制及核心机理。同时,深入分析了不同DESs体系的分离原理,厘清其核心浸出机理差异。在此基础上,进一步探讨了当前DESs回收技术面临的瓶颈问题,最后,对未来高效、绿色、可持续的DESs回收废旧LIBs技术路径进行展望,为该领域的后续研究与工程化应用提供重要参考。

     

    Abstract: With the rapid iteration of the new energy industry, lithium-ion batteries (LIBs) have been extensively applied in fields such as electric vehicles and energy storage devices. However, constrained by the lagging recycling modes, the global annual output of spent LIBs has exceeded one million tons. Spent LIBs contain scarce metals like cobalt, nickel, and lithium, as well as toxic components including electrolytes and binders. Improper disposal of these spent batteries is prone to causing resource waste and pollution to soil and water bodies. Therefore, the efficient recycling and reuse of spent LIBs have become a strategic priority for safeguarding resource security and promoting the achievement of the "dual carbon" goals. As a new type of green solvent formed by mixing hydrogen bond donors and acceptors in a specific ratio, deep eutectic solvents (DESs) have gradually replaced traditional toxic and volatile solvents. Endowed with prominent advantages such as excellent environmental compatibility, strong recyclability, tunable physicochemical properties, and outstanding dissolution capacity for cathode metal oxides, DESs have demonstrated significant practical value and economic feasibility in the field of spent LIBs recycling. This paper systematically combs the research status of spent LIBs recycling using DESs in recent years, focusing on elaborating the extraction mechanisms and core principles of valuable metals from battery cathode materials. Meanwhile, it deeply analyzes the separation principles of different DESs systems and clarifies the differences in their core leaching mechanisms. In the process of exploring DESs-based recycling technologies, the separation efficiency and leaching mechanism of each system are closely related to its composition and structure. For example, hydrogen bond-based DESs mainly rely on hydrogen bond interaction to promote the dissolution of metal oxides, while metal-based DESs may enhance leaching efficiency through synergistic effects between metal ions and target metals. By clarifying these mechanism differences, it can provide a theoretical basis for the targeted design and optimization of DESs systems. On this basis, the paper further discusses the bottleneck problems faced by the current DESs recycling technology. At present, although DESs have shown great potential in laboratory research, there are still many challenges in practical application. For instance, the preparation cost of some high-performance DESs is relatively high, which restricts their large-scale promotion; in addition, the viscosity of partial DESs is too high at room temperature, which affects the mass transfer efficiency of the leaching process and reduces the overall recycling efficiency. Moreover, the separation and purification technology of target metals in DESs leaching solutions needs to be further improved to realize the efficient recovery of valuable metals. Finally, the paper prospects the future technical paths for efficient, green, and sustainable recycling of spent LIBs using DESs. It is proposed that future research should focus on the development of low-cost DESs systems, explore the use of cheap raw materials such as biomass derivatives to reduce preparation costs, and optimize the composition ratio of DESs to adjust their physicochemical properties and improve leaching performance. At the same time, it is necessary to strengthen the research on multi-metal synergistic separation technology to realize the selective recovery of various valuable metals in spent LIBs. In addition, constructing an integrated process of "leaching-separation-regeneration" is also an important development direction, which can realize the closed-loop utilization of DESs and valuable metals, improve the overall economic benefits of recycling, and promote the industrialization process of DESs-based recycling technology. This review is expected to provide important references for subsequent research and engineering applications in the field of spent LIBs recycling, and contribute to the sustainable development of the new energy industry.

     

/

返回文章
返回