金属矿井下采选充一体化技术发展现状与挑战

Development and Challenges of Integrated Mining–Processing–Backfilling Technologies in Underground Metal Mines

  • 摘要: 全球矿业发展正面临深部化、复杂化与绿色低碳化的多重约束,金属矿产资源的安全、低碳与高效利用已成为未来能源体系与战略矿产供应链稳定的重要基础. 我国相关规划与政策明确提出要突破深部资源开采与绿色选矿关键技术,构建采选充协同、一体化、高效低碳的新型矿山生产体系. 针对传统“采矿—地面运输—集中选矿—尾矿排放”模式在深部开采背景下存在耦合性差、外运量大、能耗与碳排高、地表尾矿库风险累积等问题,本文系统梳理了井下采选充一体化的理论演化、关键技术进展与典型工程实践,并分析其主要挑战与未来方向. 在此基础上,本文从系统工程视角进一步归纳采矿、地下预选、短流程选矿、固废充填与智能调度之间的耦合关系,指出井下采选充一体化的核心不只是单元技术集成,还是矿石流、固废流、信息流和安全风险流在地下空间内的协同组织与动态调控. 结果表明,采选充一体化正由各单元技术并列向系统耦合机制与动态智能调控演进,其工程化应用仍受深部受限空间、井下装备可靠性、跨工序参数匹配、预选尾料与充填浆体物性耦合、固废原位消纳长期稳定性以及统一系统模型不足等因素制约. 本文为采选充一体化理论完善、技术链集成创新及工程示范推广提供参考. 未来研究应重点突破爆破块度—预选粒级—尾料性质—充填性能之间的参数传递机制,完善适用条件判据、动态调度模型、低碳功能充填材料及全生命周期安全健康监测体系,推动采选充一体化由局部工艺集成向深部矿山全过程系统重构发展.

     

    Abstract: The global mining industry is currently being challenged by increasing mining depths, more complex geological conditions, stricter environmental regulations, and the urgent need to transition toward low-carbon and sustainable development. Therefore, safe, efficient, and environmentally responsible exploitation of metal mineral resources has become essential for ensuring stable strategic mineral supply chains and supporting future energy systems. National policies and development plans of China emphasize the need to advance deep-resource extraction technologies, green mineral processing, and integrated mining systems with higher resource utilization efficiency while reducing environmental impacts. However, the conventional “mining–surface transport–centralized mineral processing–tailings disposal” production model faces limitations in deep underground operations. These limitations include poor coordination between production stages, extensive material hoisting and transportation, high energy consumption and carbon emissions, increased operational costs, and long-term environmental and safety risks associated with surface tailing storage facilities. Integrated mining, processing, and backfilling (MPB) technologies have emerged as promising development pathways for deep underground metal mines. This paper systematically reviews the theoretical evolution, key technological advances, representative engineering practices, and future development trends in underground MPB systems. It further analyzes the historical development of this concept—its evolution from isolated underground pre-concentration practices aimed at reducing transportation costs to a comprehensive system engineering framework that integrates mining, mineral processing, waste management, and intelligent control. Furthermore, it examines the coupling among mining operations, underground preconcentration, short-process mineral processing, solid waste utilization, backfilling technologies, and intelligent scheduling systems. From a systems perspective, MPB integration extends beyond combining individual technologies to the coordinated management and dynamic optimization of ore, solid-waste, information, and safety-risk flows within constrained underground environments. This paper summarizes the recent progress in several critical technology areas, including precision blasting and fragmentation control, continuous crushing and intelligent transportation systems, underground ore sorting and pre-concentration, short-process beneficiation technologies, multisource tailings, waste rock collaborative utilization, underground paste preparation and backfilling systems, modular equipment deployment, digital twins, and intelligent scheduling technologies. These developments collectively provide a technical foundation for transforming traditional linear mining processes into integrated underground production systems characterized by source reduction, resource recycling, and coordinated operations. Analysis of international and domestic engineering practices indicates that MPB technologies are gradually transitioning from parallel application of individual technologies to system-level integration, supported by intelligent control and digital management. However, its large-scale implementation remains constrained by several critical challenges, such as limited underground space, harsh deep-mining environments, equipment reliability issues, insufficient understanding of cross-process parameter interactions, physicochemical coupling between preconcentrated tailings and backfill materials, long-term stability and environmental performance of in situ solid-waste utilization, and the absence of unified system-level models and decision-making frameworks. Future research should focus on establishing quantitative parameter transfer mechanisms linking blasting fragmentation, crushing products, preconcentration performance, tailing characteristics, and backfill behavior. Additional priorities include developing applicability assessment criteria, dynamic scheduling and optimization models, low-carbon functional backfill materials, digital-twin-driven control systems, and life-cycle safety and health-monitoring frameworks. Ultimately, MPB systems are expected to evolve into fully integrated, intelligent, low-carbon, and safety-oriented mining paradigms. This review provides a comprehensive theoretical and technical reference for advancing integrated mining, processing, and backfilling technologies and promoting their application in deep underground metal mines.

     

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