低固碳率下不锈钢渣胶凝活性变化与微观机理

Change of cementitious activity and microscopic mechanism of stainless steel slag under low carbon fixation rate

  • 摘要: 为探究低程度碳化对不锈钢渣作为胶凝材料时复合体系宏观强度的影响机制,通过控制碳化反应时间制备了固碳效率(CE)为1.21%~11.68%的系列样品并将其与基准水泥复合制成砂浆试块,系统表征了碳化产物的物相组成、孔隙结构及界面过渡区的微观形貌与元素分布. 结果表明不锈钢渣–水泥复合体系的28 d抗压强度随CE提高呈现先降后升的“U型”变化,存在3.33%的强度最低点和3.95%的性能补偿点两个关键阈值. CE低于3.33%时,碳化产生的CaCO3在渣粒表面形成孤立包裹层,阻隔水化进程并在基体中引入1.6~3.8 μm有害孔导致强度劣化;CE超过3.33%后碳化逐步深入至C2S相,CaCO3通过微集料填充效应显著细化基体孔隙,同时作为异质成核位点促进C–S–H凝胶生长并形成连续网格状结构,在CE=3.95%时强度恢复至与原渣持平. 界面过渡区分析表明,深度碳化使其宽度由20~30 μm收窄至6 μm以下,内部结构由多孔疏松转变为碳酸钙与C–S–H凝胶紧密交织的均质致密结构. 本研究明确了通过控制不锈钢渣的固碳效率来调控产物形态与分布,重塑孔隙结构及界面过渡区进而主导宏观性能的综合机理,为不锈钢渣的碳化资源化利用提供了理论参考.

     

    Abstract: To elucidate the mechanism by which low-degree carbonation influences the macroscopic strength of stainless-steel slag, carbonated slag samples with carbonation efficiency ranging from 1.21% to 11.68% were prepared by varying the carbonation duration in a closed reactor at 210 °C with a liquid-to-solid ratio of 20% and a CO2 partial pressure of 0.2 MPa. Mortar specimens were fabricated by blending the carbonated slag with P.I 42.5 reference cement at a 30% mass replacement ratio and curing under standard conditions for up to 28 days. The phase composition was characterized by thermogravimetric analysis coupled with derivative thermogravimetry and X-ray diffraction, the pore structure of hardened mortars was examined by mercury intrusion porosimetry, and the interfacial transition zone between the slag particles and the cement paste matrix was analyzed by scanning electron microscopy with backscattered electron imaging and energy-dispersive spectroscopy. The width of the interfacial transition zone was quantified using gray-value profiles extracted perpendicular to the particle boundaries, and its internal porosity and compositional homogeneity were assessed via threshold segmentation and standard deviation analysis. The results revealed a distinct U-shaped evolution of the 28-day compressive strength with increasing carbonation efficiency, featuring a strength minimum at 3.33% and a performance compensation point at 3.95%. The underlying mechanism governing this nonmonotonic behavior is based on the morphological evolution and spatial redistribution of the CaCO3 carbonation product. At carbonation efficiencies below 3.33%, the reaction is largely confined to the particle surfaces where the preferential consumption of free lime and its hydration product Ca(OH)2 generates CaCO3 in the form of isolated encapsulation layers. These discontinuous layers act as physical barriers that impede the hydration of the internal dicalcium silicate while simultaneously introducing harmful micron-scale pores into the matrix, thereby accounting for the initial strength decline observed at this stage. Once the carbonation efficiency surpasses 3.33%, the reaction front advances into the dicalcium silicate phase and the newly formed CaCO3 undergoes a critical morphological transition from isolated clusters to a continuous grid-like network. This structural transformation fundamentally alters the role of CaCO3 from a hydration inhibitor to a synergistic reinforcer: the interconnected carbonate framework fills and progressively refines the capillary pore system while its extensive surface area provides abundant heterogeneous nucleation sites that promote the dense precipitation and intimate intergrowth of the calcium-silicate-hydrate gel throughout the matrix. At a carbonation efficiency of 3.95%, these positive contributions fully offset the initial adverse encapsulation effects, restoring the compressive strength to a level comparable to that of the untreated slag. Further carbonation to 11.68% elevates the 28-day compressive strength to 42.2 MPa, corresponding to an enhancement of 24.5% relative to the untreated reference material. In parallel with these bulk matrix modifications, deep carbonation substantially changes the interfacial transition zone. The average width of this zone decreases from over 20 μm to below 6 μm, and its internal structure changes from a porous and compositionally heterogeneous layer into a densified, homogeneous composite region in which calcium carbonate and calcium-silicate-hydrate gel are intimately interwoven, thereby strengthening the particle-matrix bond. This study demonstrates that precise regulation of carbonation efficiency dictates the morphological fate of carbonation products which in turn governs the pore structure refinement and interfacial densification that collectively underlie the U-shaped strength response. These findings provide a mechanistic basis for carbonation-based resource utilization of stainless steel slag, where steering the process beyond the compensation threshold enables carbonation products to act as synergistic reinforcements rather than physical barriers.

     

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