电场调控钢液中非金属夹杂物行为的机理与应用现状

*通信作者,E-mail:luoyanzhao@hotmail.com, lihongx0622@126.com

  • 摘要: 为实现高品质洁净钢的生产,本文系统梳理了电场调控钢液中非金属夹杂物行为的相关研究成果。阐述了电场调控的三大核心机理,即界面双电层理论、电磁斥力机理与电自由能驱动机理,明确各机理对夹杂物迁移方向的不同影响;从数量、尺寸、形态、分布及界面特性五个维度,分析了电场对Al2O3、MnS等典型夹杂物的调控效应,证实合理优化电场参数可实现夹杂物的高效去除、细化、形态球形化及定向分布,并能调控钢液与夹杂物、耐火材料间的界面张力、润湿角与界面反应。总结了电场调控技术在工业中抑制浸入式水口(SEN)堵塞(铝镇静钢、稀土钢)和提升钢材力学与耐蚀性能的应用现状及显著成效;同时指出当前研究尚未建立精准的参数匹配模型、缺乏电场参数实时自适应能力等空白,进而提出建立定量适配模型、开发智能优化系统、研发实时观测技术等未来研究方向。本研究为电场调控技术在高品质钢生产中的进一步发展与工程应用提供了理论参考和实践指导。

     

    Abstract: To produce the high-quality clean steel, this paper systematically combs the relevant research results on the behavior regulation of non-metallic inclusions in molten steel by electric field. The three core mechanisms of electric field regulation were elaborated, namely the interfacial electric double layer theory, the electromagnetic repulsion mechanism and the electric free energy driving mechanism, and the different effects of each mechanism on the migration direction of inclusions were clarified. The regulation effects of electric field on typical inclusions such as Al2O3 and MnS were analyzed from five dimensions: quantity, size, morphology, distribution and interfacial characteristics. It is confirmed that reasonable optimization of electric field parameters can achieve efficient removal, refinement, morphological spheroidization and directional distribution of inclusions, and regulate the interfacial tension, wetting angle and interfacial reaction between molten steel and inclusions as well as refractory materials. The application status and remarkable effects of this technology in inhibiting submerged entry nozzle (SEN) clogging (aluminum-killed steel, rare earth steel) and improving the mechanical and corrosion resistance of steel in industry were summarized. At the same time, the current research gaps were pointed out, such as the failure to establish an accurate parameter matching model and the lack of real-time adaptive capacity of electric field parameters. Furthermore, the future research directions were put forward, including establishing a quantitative adaptation model, developing an intelligent optimization system and researching real-time observation technology. This study provides theoretical reference and practical guidance for the further development and engineering application of electric field regulation technology in the production of high-quality steel.

     

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