脱合金法制取锂离子电池多孔负极材料的研究进展

Research Progress on the Preparation of Porous Anode Materials for

  • 摘要: 对于锂离子电池负极的高容量需求,需借助多孔结构缓解体积膨胀、材料粉化等难题。本文系统综述了脱合金法制备锂离子电池多孔负极材料的主要工艺类型及其进展,涵盖化学法、物理法、电化学法及复合新型工艺原理、侧重与优缺点。化学法通过液相腐蚀选择性溶解活泼金属,条件温和有效性高,着力于体积膨胀缓冲与离子传输效率。物理法利用合金组元熔沸点或蒸气压差异,在真空/气相环境中使低沸点金属挥发形成多孔结构,具有绿色环保可回收,适合大规模生产的优势,提升材料本征性能与环境兼容性。电化学法通过外加电位驱动脱合金,适用于快速可控的功能化结构设计。复合新型工艺通过工艺链集成,如电镀-轧制-退火-电化学脱合金、化学脱合金-电沉积等,强调多维度性能的协同跨越,协同提升结构精度、环保性与规模化潜力以实现负极低膨胀、高性能。综合对比表明,物理法与集成化复合工艺在环保性、可控性及产业化潜力上优势突出,是当前最具前景的实用化路线。

     

    Abstract: To meet the high-capacity requirements of lithium-ion battery anodes, porous structures are needed to mitigate challenges such as volume expansion and material pulverization. This paper provides a systematic review of the main process types and recent advancements in the preparation of porous anode materials for lithium-ion batteries using the dealloying method, covering chemical, physical, and electrochemical methods, as well as novel hybrid process principles, with a focus on their advantages and disadvantages. The chemical method selectively dissolves reactive metals through liquid-phase etching; it is mild yet highly effective, focusing on volume expansion buffering and ion transport efficiency. Physical methods exploit differences in the melting points or vapor pressures of alloy components. By volatilizing low-boiling-point metals in a vacuum or vapor-phase environment, they form porous structures. These methods offer the advantages of being environmentally friendly, recyclable, and suitable for large-scale production, thereby enhancing the intrinsic properties and environmental compatibility of the materials. Electrochemical methods drive dealloying through an applied potential and are suitable for the rapid and controlled design of functionalized structures. This novel composite process integrates a series of steps—such as electroplating, rolling, annealing, electrochemical dealloying, and chemical dealloying followed by electrodeposition—to achieve synergistic improvements in multidimensional properties. It simultaneously enhances structural precision, environmental sustainability, and scalability to deliver low-expansion, high-performance anodes. Comprehensive comparisons indicate that physical methods and integrated composite processes offer distinct advantages in terms of environmental friendliness, controllability, and industrialization potential, making them the most promising practical routes currently available.

     

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