镍基高温合金蒸汽氧化机理研究进展

Research progress on the steam oxidation mechanism of nickel-based superalloy

  • 摘要: 镍基高温合金因其优异的高温强度、组织稳定性及抗腐蚀性能,被广泛用于航空发动机、燃气轮机及超超临界机组等高温部件。随着其服役环境向更高参数发展,尤其是高蒸气分压、高应力条件下的氧化失效问题日益突出。本文系统综述了镍基高温合金在高温蒸汽环境中的氧化行为及其机理研究进展。首先分析了水蒸气对合金氧化动力学及氧化膜结构的影响,重点讨论了蒸汽诱导氧化膜由保护性的Cr2O3、Al2O3向挥发性氢氧化物及非保护性尖晶石转变的过程。其次,综述了合金元素(如Cr、Al、Si等)在调控氧化膜致密性与黏附性方面的作用机制。在此基础上,总结了蒸汽氧化过程中的主要失效模式,包括氧化膜开裂、剥落及内部氧化等。最后,展望了新型合金成分设计、氧化膜原位表征及多因素耦合环境模拟等未来研究方向,为发展优异抗蒸汽氧化性能的镍基高温合金提供理论依据。

     

    Abstract: Nickel-based superalloys exhibit excellent high-temperature strength, stable microstructure and superior corrosion resistance. They are widely applied to manufacture key high-temperature components of aero-engines, gas turbines and ultra-supercritical power units. With the continuous upgrade of industrial service conditions, the operating parameters of high-temperature equipment become increasingly harsh. The oxidation failure of nickel-based superalloys under high steam partial pressure and high stress environments has gradually become a prominent problem restricting component service life. This paper systematically reviews the research progress on oxidation behaviors and internal mechanisms of nickel-based superalloys in high-temperature steam environments. It first analyzes the influence of water vapor on the oxidation kinetics and oxide scale structure of nickel-based superalloys. The paper focuses on the evolution process of oxide scales induced by steam, in which the protective Cr2O3 and Al2O3 oxide scales transform into volatile hydroxides and non-protective spinel structures, and clarifies the essential reasons for the deterioration of scale protection performance. Then, it summarizes the regulatory mechanisms of major alloying elements including chromium, aluminum and silicon on the compactness, integrity and adhesion of steam oxidation scales. Furthermore, this study concludes the typical failure modes of nickel-based superalloys during high-temperature steam oxidation, mainly including cracking and spallation of surface oxide scales and internal oxidation of alloy matrices. Finally, it prospects several key future research directions, such as novel alloy composition optimization and design, in-situ characterization of oxide scale evolution, and simulation of multi-factor coupled service environments. This review aims to provide a solid theoretical basis for the development and performance optimization of nickel-based superalloys with excellent high-temperature steam oxidation resistance.

     

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