安装时间和机器受限的订单接受与并行机调度

Order acceptance and scheduling on parallel machines with setup time and machine-eligibility constraints

  • 摘要: 订单接受与不相关并行机调度是订单接受与订单调度的联合决策, 广泛存在于面向定制的多品种混合生产环境中. 针对这一问题, 考虑了顺序与机器依赖的安装时间以及可加工机器限制, 并以最小化总成本为优化目标. 其中, 总成本由被接受订单的总拖期成本和被拒绝订单的总拒绝成本构成. 通过分析订单拒绝对目标的影响, 提出了列表拒绝方法和订单拒绝规则, 进而设计了协同进化遗传算法. 算法将染色体编码分解为订单列表和订单指派两个个体, 提出了基于列表拒绝方法的解码方案来进行订单拒绝决策. 由于两个个体相互独立, 且二者的进化约束不同, 因而引入协同进化策略, 并根据个体的编码特征, 分别采用单亲遗传算子和传统遗传算子进行遗传操作. 数据实验验证了算法的有效性和求解效率, 并对问题规模和订单拒绝成本对算法性能的影响进行了分析.

     

    Abstract: Integration of order acceptance and scheduling on unrelated parallel machines is a joint decision problem, and arise from the multi-variety customized production environment, which usually has the following characteristics. First, there are a number of parallel machines (production lines), each of which can only produce a limited variety of products referred as the machine-eligibility constraint. Second, the processing technologies of various machines differ; thus, these parallel machines are unrelated. Third, because the machines are unrelated, the setup time of an order is related not only to the order sequence but also to the machine used, which is called a sequence-and machine-dependent setup time. To minimize total cost, this study investigates the scheduling problems posed by order acceptance and unrelated parallel machines with setup time and machine-eligibility constraints. In this problem, an order has two options, rejection or acceptance. If an order is rejected, it generates a rejection cost. Otherwise, the order process must be completed before the due date, or there will be a tardiness cost. Therefore, the total cost spent is calculated as the sum of the total rejection cost of rejected orders and total weighted tardiness cost of accepted orders. To solve this problem, the effect of rejecting an order on the total cost was analyzed, and a list of rejecting methods and rejection rules were proposed. Furthermore, a cooperative coevolving genetic algorithm (CCGA) was developed. In this CCGA, an encoding scheme was proposed that divides chromosomes into two subsets corresponding to the order list and order assignment. Moreover, a list-rejecting-based decoding procedure was presented for deciding rejection for a chromosome. As the two subsets are independent of each other and their evolutionary constraints are essentially different, a cooperative coevolution strategy was applied to evolve the subpopulations of these subsets using partheno-genetic and traditional genetic operators. Computational experiments on a large set of randomly generated instances were performed to verify the effectiveness and efficiency of this algorithm. Additionally, the impacts of problem size and rejection cost were studied experimentally. The results reveal that in the majority of cases characterized by various problem sizes and rejection costs, the proposed algorithm performs effectively and efficiently.

     

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