基于非调质钢凝固特性的二次冷却控制

Secondary cooling control based on solidification characteristics of non-quenched and tempered steel

  • 摘要: 提出了基于非调质钢凝固特性的二次冷却控制方法。在凝固特性研究方面,运用高温共聚焦显微镜、场发射扫描电镜研究了冷速对第二相粒子析出规律的影响,并阐释了先共析铁素体的相变机制。结果表明,第二相粒子在1086 ℃开始析出,并在912 ℃达到峰值。当冷速在0.1~5 ℃·s−1时,随着冷速增大,第二相粒子尺寸和数量均减小,且第二相粒子由晶界处的链状分布向晶体内的弥散分布过渡,提高冷速有助于削弱第二相粒子的钉扎作用,强化铸坯表层微观组织;在二冷配水优化方面,建立了考虑铸坯横向水量分布的凝固传热数学模型,提出了基于非调质钢凝固特性的二冷配水优化方案,即对出结晶器后的铸坯实施强冷,以满足控制第二相粒子析出的合理冷速和温度区间的要求。工业试验证实了技术方案的可行性。此外,研究表明,降低喷淋距离有助于改善连铸坯横向冷却不均匀性。本研究统筹考虑二冷水量与喷淋距离对非调质钢裂纹敏感性的影响,通过开展“纵‒横”凝固冷却控制研究对连铸二次冷却进行系统优化,提出的二冷优化方案有助于改善连铸坯的表面及皮下裂纹。

     

    Abstract: Due to the high crack sensitivity of non-quenched and tempered steel and the difficulty of accurate control of secondary cooling, surface cracks of the continuous casting strand occur frequently. A secondary cooling control method based on the solidification characteristics of non-quenched and tempered steel was proposed. For the solidification characteristics, the effect of the cooling rate on the secondary phase precipitation was studied using a confocal microscope and field emission scanning electron microscopy (FESEM), and the phase transformation mechanism of proeutectoid ferrite was clarified. Results show that the second-phase particles start to precipitate at 1086 °C and reach a peak at ~912 °C. When the cooling rate ranges from 0.1 to 5 °C·s−1, the size and volume fraction of the second-phase particles decrease with the increase of the cooling rate, and the second-phase particles transition from a chain-like distribution at the grain boundaries to a uniform distribution in the matrix. Increasing the cooling rate is helpful to weaken the pinning effect of the precipitates and strengthen the microstructure of the bloom surface. As for the secondary cooling optimization, a heat transfer and solidification model considering a transverse water distribution was established, and a secondary cooling optimization method based on the solidification characteristics of non-quenched and tempered steel was proposed. Strong cooling is performed after the strand leaves the mold to meet the requirements of a reasonable cooling rate and temperature range for controlling the precipitation of particles. Industrial trials confirm the feasibility of the technical solution. In addition, the study shows that reducing the spray distance can improve the transverse non-uniformity of secondary cooling water. In this study, the influence of the secondary cooling water amount and spray distance on the crack sensitivity of non-quenched and tempered steel was comprehensively considered, and the secondary cooling process was optimized by studying the “longitudinal‒transverse” solidification cooling. The proposed optimization scheme contributes to the improvement of surface and subsurface cracks of continuous casting bloom.

     

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