那庆, 王勇. 基于有效应力的深锥泥层高度与底流浓度数学关系[J]. 工程科学学报, 2022, 44(7): 1126-1133. DOI: 10.13374/j.issn2095-9389.2021.12.16.005
引用本文: 那庆, 王勇. 基于有效应力的深锥泥层高度与底流浓度数学关系[J]. 工程科学学报, 2022, 44(7): 1126-1133. DOI: 10.13374/j.issn2095-9389.2021.12.16.005
NA Qing, WANG Yong. Research on the mathematical relationship between mud height and underflow concentration of deep cone thickener based on effective stress[J]. Chinese Journal of Engineering, 2022, 44(7): 1126-1133. DOI: 10.13374/j.issn2095-9389.2021.12.16.005
Citation: NA Qing, WANG Yong. Research on the mathematical relationship between mud height and underflow concentration of deep cone thickener based on effective stress[J]. Chinese Journal of Engineering, 2022, 44(7): 1126-1133. DOI: 10.13374/j.issn2095-9389.2021.12.16.005

基于有效应力的深锥泥层高度与底流浓度数学关系

Research on the mathematical relationship between mud height and underflow concentration of deep cone thickener based on effective stress

  • 摘要: 首先,从Terzaghi有效应力原理定义出发,证明了有效应力原理在深锥浓密机泥层压力分析中的适用性。其次,以压缩系数 \alpha 与泥层压力之间的关系为纽带,建立了不同情况( \alpha 为常数和 \alpha 为变量)下泥层高度和底流浓度数学模型。然后,结合矿山实例对数学模型进行工业应用和差异性分析,研究结果表明:两种情况下泥层高度与底流浓度均呈幂函数关系;在 \alpha 为常数时,随泥层高度增加,泥层高度变化率(dh/dc)逐渐减少,并且泥层高度为29.4 m时底流浓度就达到100%,与现实不符;在 \alpha 为变量时,随泥层高度增加,dh/dc逐渐增加,泥层越来越不容易被压缩,该模型与现实相符合。最后,根据数学模型表达式及实际应用,将深锥浓密机中尾矿划分为混合沉降区、减速压缩区和极限压缩区。泥层高度与底流浓度关系的揭示对实际生产中底流浓度的精准控制具有较好的指导意义。

     

    Abstract: Low grade is one of the three characteristics of mineral resources in China. With the exploitation of a large number of mineral resources, more tailings will inevitably be produced in the concentrator, and transporting them to the goaf is the best way to deal with tailings. The tailings are compacted by a deep cone thickener (DCT) to prepare a paste. The mud height and underflow concentration are the key parameters to ensure the filling efficiency and quality. To explore the relationship between mud height and underflow concentration of the DCT, mathematical models of mud height and underflow concentration under different conditions were established based on the Terzaghi effective stress principle and the relationship between compressibility \alpha and mud pressure. Taking a mine as an example, the industrial application and difference analysis of the mathematical model are conducted. Results show that the relationship between mud height and underflow concentration is a power function. When \alpha is constant, dh/dc decreases gradually with the increase of mud height, and the underflow concentration reaches 100% when the mud height is 29.4 m, which is inconsistent with reality. When \alpha varies, dh/dc increases gradually with the increase of mud height, and the mud layer becomes difficult to compress. This model is consistent with reality. Moreover, for this mine, the mud height is 5.79 m when the underflow concentration of the DCT increases from 60% to 65% and 11.22 m when the underflow concentration increases from 70% to 75%; the mud height required by the latter is approximately 1.94 times that of the former. The physical significance of the mathematical model is that the effective stress and intergranular porosity vary at different mud heights. As the height of the upper mud layer increases, the tailings particles at the bottom are rearranged and combined under pressure, the water between the pores is discharged, and the particles are compressed more densely. That is, the higher the mud height is, the smaller the intergranular porosity and the higher the underflow concentration. Notably, the mathematical model is applicable to both dynamic and static operations of the DCT from two perspectives, that is, compaction mechanism and effective stress; however, it cannot be generalized. Finally, according to the mathematical model expression and practical application, the mud layer in the DCT is divided into mixed sedimentation, deceleration compression, and limit compression areas.

     

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