SC-CO2与工业乳化炸药破岩效应的等效试验

Equivalent experimental study on rock breaking of SC-CO2 and industrial emulsion explosive

  • 摘要: 如何定量化核算SC-CO2(超临界二氧化碳)破岩效率是非炸药类破岩技术在实际工程应用时重点关注的内容. 本研究基于爆破当量理论计算和现场爆破试验的研究方法,通过工程类比法进行工业乳化炸药等效当量计算,选择典型代表性花岗岩及泥岩场地,设计进行了SC-CO2与工业炸药破岩效应等效对比现场试验;基于现场破岩等效现场试验测试数据,对比分析试验过程中SC-CO2与工业炸药破岩体积、破岩区域形态、大块率和单耗等破岩区域特征及参量数据. 研究结果表明:当SC-CO2破岩体积较大时,其致裂破岩范围的长短轴较长,并且随着剪切片厚度的增加,泥岩场地二氧化碳单耗的下降速率增大,二氧化碳单耗是炸药单耗的6~11倍. SC-CO2破岩技术大块率较高,而炸药爆炸应力波分布均匀,大块率较小. SC-CO2破岩地表振速远小于工业炸药破岩,工业炸药爆破测点合振速值为SC-CO2破岩测点合振速值的9~11倍,SC-CO2破岩对周边环境震动影响较小. SC-CO2破岩测点合应力峰值高于工业炸药破岩,SC-CO2破岩试验中各测点合应力值为炸药破岩试验中对应测点值的1.2~1.6倍.

     

    Abstract: Supercritical (SC)-CO2 rock breaking technology offers a safe alternative to industrial explosive blasting. Quantitatively calculating the rock breaking efficiency of SC-CO2 is crucial for comparing its engineering application and economic benefits against nonexplosive rock breaking methods. By employing the blasting equivalent theory and field blasting test methods, the equivalence of industrial emulsion explosives was calculated through an engineering analogy. Granite and mudstone sites were selected as blasting tests, and a field test scheme was designed to compare the rock-breaking effects of SC-CO2 and industrial explosives. Using test data of strain, vibration, and rock breaking volume from equivalent field tests, the characteristics and parameters of the rock breaking area, such as volume, shape, bulk rate, and unit consumption of SC-CO2 and industrial explosives in granite and mudstone sites, were compared and analyzed. The analysis of rock-breaking volume and morphology shows that in granite and mudstone sites, larger rock-breaking volumes from SC-CO2 result in long and short axes of the breaking range. As the thickness of the shear slice increases, the carbon dioxide unit consumption rapidly decreases at the mudstone site, whereas changes in unit consumption are less obvious than at the granite site. The carbon dioxide unit consumption is 6–11 times higher than that of explosives. SC-CO2 rock breaking technology has a high bulk rate, while explosive stress waves are more evenly distributed, resulting in a low bulk rate. Consequently, the bulk rate of dynamite blasting is less than that of SC-CO2 rock breaking. The surface vibration velocity of SC-CO2 rock breaking is considerably lower than that of industrial explosive rock breaking. The combined vibration velocity at industrial explosive blasting points is 9–11 times higher than at SC-CO2 rock breaking points. SC-CO2 rock breaking has little effect on the surrounding environment vibrations. The peak combined stress at the SC-CO2 rock breaking point is higher than that of industrial explosive rock breaking. In the SC-CO2 rock-breaking test, the combined stress at each measuring point is 1.2–1.6 times that of the corresponding point in the explosive rock breaking test. Industrial explosives blasting generates more intense shock waves, but the SC-CO2 method produces a higher peak combined stress because the high-pressure gas from SC-CO2 rock breaking creates a gas wedge effect. Owing to site constraints, field tests were carried out only at two sites, granite and mudstone. Additional rock bodies should be tested to generalize the conclusions.

     

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