基于少测点数据驱动的大规模锂电池模组温度实时预测

Real-time temperature prediction of large-scale lithium battery module driven by data based on few measurement points

  • 摘要: 电化学储能系统中准确的温度实时预测是提高电池性能、防止热失控的核心问题. 受温度测点成本和储能系统冗杂程度的制约,无法全面获取电池的实时温度数据从而及时反馈电池状态. 本文尝试通过基于数据驱动的反问题方法,利用少量测点的温度数据反映大规模电池模组的实时温度情况. 将基于降阶模型的多模态处理方法——Gappy POD算法引入到大规模储能电池系统的实时温度监测中,通过大容量方形电池模组的实验数据和数值模拟相结合构建储能电池数字孪生;随后基于拉丁超立方实验抽样方法设计构建电池模组小样本温度数据库. 利用基于降阶模型的Gappy POD算法结合少量测点的实时温度信息实时重构复杂工况下大规模储能电池模组各电池单体实时温度. 利用电池表面8个测点温度数据重构了48组电池共240个内外测点温度的目标,结果显示重构温度随时间的变化曲线与电池的实际温度具有较强的相关关系,在接近液冷板处的温度非线性程度较强,Gappy POD算法重构绝对误差波动有所增强,其最大误差不超过0.3 K,表明Gappy POD算法在仅利用少量温度数据的条件下依然可以实现较高精度的电池模组单体级实时重构.

     

    Abstract: Accurate real-time temperature prediction in electrochemical energy storage systems plays a critical role in enhancing battery performance, extending lifespan, and preventing thermal runaway, a major safety concern. Proper thermal management ensures uniform heat distribution, which is essential for optimizing efficiency, safety, and reliability. However, obtaining comprehensive real-time temperature data for large-scale battery systems is challenging due to the high costs, complexity, and impracticality of deploying extensive sensor networks. This challenge highlights the need for data-driven methods to infer complete temperature fields from sparse measurements, addressing the inverse problem of temperature reconstruction. This study presents a data-driven approach using the gappy proper orthogonal decomposition (Gappy POD) algorithm, a reduced-order modeling technique, for real-time temperature monitoring of large-scale battery modules. Gappy POD is particularly well-suited for scenarios with limited sensor data, as it leverages spatial correlations to reconstruct the full temperature field. The proposed methodology is validated through experimental data collection and numerical simulations of large-format prismatic battery modules, which capture the thermal behavior of the battery thermal management system and support the development of a digital twin of the energy storage system. To maximize data efficiency and minimize computational costs, we employ the Latin hypercube sampling (LHS) method to design a small but representative temperature database. This database captures essential thermal characteristics of the battery module, allowing for accurate temperature predictions without exhaustive simulations. The Gappy POD algorithm is further enhanced by incorporating a correlation coefficient filtering technique, which identifies a minimal set of optimal measurement points to ensure high accuracy in the reconstructed temperature field while reducing sensor requirements. In our experiments, we used temperature data from only eight surface measurement points to reconstruct the temperature distribution across 48 battery cells, covering 240 internal and external temperature points. The results show that the reconstructed temperature profiles closely matched actual data, demonstrating the effectiveness of the Gappy POD algorithm. The reconstructed temperature curves showed a strong temporal correlation with the measured data, even under varying conditions. However, near the liquid cooling plate, where temperature gradients are more nonlinear, reconstruction error increased slightly. Despite this, the maximum absolute error remains within 0.3 K, highlighting the robustness of the method. This slight error increase is attributed to the complex heat transfer dynamics near cooling interfaces, which pose challenges for most data-driven models. This study highlights the effectiveness of the Gappy POD algorithm in managing the thermal dynamics of large-scale energy storage systems in real time. By minimizing the need for extensive sensor networks and reducing computational costs, it provides a resource-efficient solution for accurate temperature monitoring and control. The integration with a small-sample database further enhances its applicability to large-scale systems. These insights pave the way for developing digital twins, which facilitate predictive maintenance, fault detection, and optimized operational strategies. Accurate temperature reconstruction is crucial for building these digital twins, providing a solid foundation for their future deployment. Integrating Gappy POD with other models can improve the overall efficiency, safety, and reliability of energy storage systems, driving advancements in smart and sustainable energy management solutions.

     

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