基于柔性残差神经网络的滚动轴承智能故障诊断方法

Intelligent fault diagnosis method for rolling bearings based on flexible residual neural network

  • 摘要: 滚动轴承作为旋转机械的重要组成部分,其正常运行直接影响机器的使用寿命和运行状态. 为了提高滚动轴承故障诊断的准确性,本文提出一种基于动态减法平均优化器(DSABO)和平行注意力模块(PAM)的柔性残差神经网络(FResNet),用于滚动轴承故障诊断. 具体而言,首先设计一种基于卷积神经网络的柔性残差模块来构建FResNet. 该模块允许在DSABO迭代时更改卷积层数、卷积核数和跳跃连接数,从而增强网络故障特征提取能力并减少网络退化. 其次,设计具有卷积层的PAM来融合通道注意力和空间注意力输出权重,通过与滚动轴承运行数据结合,实现数据特征增强. 于是,DSABO、PAM和FResNet的集成形成了一个有效的滚动轴承故障诊断模型,命名为DSABO-PAM-FResNet. 最后,利用美国凯斯西储大学滚动轴承故障数据集验证所提DSABO-PAM-FResNet模型的可行性和有效性. 结果显示,在信噪比为–6 dB环境下所提模型对滚动轴承故障诊断的准确率为97.18%,证明所提模型具有较好的抗噪能力;在0.75 kW、1.5 kW和2.25 kW不同负载条件下,所提模型对滚动轴承故障诊断的平均准确率为98.2%,证明所提模型具有良好的变工况诊断适应能力. 与其他智能故障诊断方法的对比结果表明,所提DSABO-PAM-FResNet模型的诊断精度更高,为滚动轴承故障诊断提供了一种新的有效智能方法.

     

    Abstract: Rolling bearings play a crucial role in rotating machinery, and their efficient operation is vital for the machine’s longevity and performance. In numerous real-world situations, diagnosing faults in rolling bearings presents significant challenges. Signals obtained from industrial applications often contain unavoidable noise, complicating analysis. Additionally, the intricate working conditions in actual operations can greatly influence bearing signal characteristics. Consequently, traditional diagnostic techniques struggle to effectively handle the effects of varying loads and noise. To improve the accuracy of fault diagnosis for rolling bearings in noisy and variable working conditions, a new approach using a flexible residual neural network (FResNet) is introduced. This network is built on a dynamic subtraction average-based optimizer (DSABO) and a parallel attention module (PAM). The core of FResNet is a flexible residual module based on convolutional neural networks, which allows for adjustments in the number of convolutional layers, convolutional kernels, and skip connections during optimization. These design features improve the network’s ability to extract fault features and prevent degradation. Second, a DSABO with a dynamic position update strategy is proposed for parameter optimization of the above FResNet with the flexible residual module. This optimizer helps the model avoid being trapped in local optima, strengthening the fault diagnosis performance of the network. Third, a PAM is integrated, featuring convolutional layers that combine channel and spatial attention. This integration enhances data feature extraction by aligning it with rolling bearing operation data. Together, DSABO, PAM, and FResNet create an effective rolling bearing fault diagnosis model known as DSABO–PAM–FResNet. Finally, the feasibility and effectiveness of the proposed DSABO–PAM–FResNet model are validated using the rolling bearing fault dataset from Case Western Reserve University in the United States. The ablation experiments reveal that the DSABO model consistently achieves accuracies above 97% across different noise environments. This performance surpasses that of models using grey wolf optimizer (GWO), butterfly optimization algorithm (BOA), and whale optimization algorithm (WOA), indicating the excellent search capabilities of the DSABO proposed in this paper. In noisy environments, the model incorporating the PAM module consistently achieves fault recognition accuracies above 97%. This performance exceeds that of models using the efficient channel attention module (ECAM) and spatial attention module (SAM), demonstrating PAM’s excellent capability to highlight fault signals. In challenging environments with a signal-to-noise ratio of –6 dB, the proposed model achieves a fault diagnosis accuracy of 97.18%, proving its strong noise resistance. Under different load conditions of 0.75 kW, 1.5 kW, and 2.25 kW the proposed model maintains an average accuracy of 98.2% in environments with a −4 dB signal-to-noise ratio. This demonstrates the model’s excellent adaptability to variable working conditions. Comparison results demonstrated that DSABO-PAM-FResNet outperforms other intelligent fault diagnosis methods in terms of diagnostic accuracy, providing a new and effective intelligent method for rolling bearing fault diagnosis.

     

/

返回文章
返回