二次铝灰特性及其解毒利用研究进展

Research progress on characteristics of secondary aluminum dross and its detoxification and utilization

  • 摘要: 二次铝灰是铝生产加工过程中产生的一种典型危险固体废弃物,其中不仅含有AlN、氯盐、氟化物等有害物质,还包含大量有价含铝组分,也是一种利用价值极大的潜在铝资源. 本文综述了二次铝灰的来源、性质以及无害化和资源化研究进展. 研究结果表明:火法工艺着重于实现二次铝灰的规模利用,处理效率高,常见的产品包括建筑材料、耐火材料、铝酸钙脱硫剂等. 但由于盐的大量挥发,火法工艺存在能耗高、设备腐蚀严重、以及对原料成分限制大等问题. 湿法工艺则侧重于实现二次铝灰的无害化,是一种环境友好、对原料包容性更大的解毒方式,但酸碱浸出过程废液排放量较大,水浸过程AlN脱除不完全. 二次铝灰的高效解毒和规模化高值利用不仅可以解决危险固体废弃物大量堆存带来的潜在环境风险,同时可以实现铝资源的最大化利用,对生态环境和铝工业的健康发展意义重大. 建议根据二次铝灰盐含量对其进行资源整合,分类处理. 同时加强二次铝灰在耐火材料、铝酸钙脱硫剂等高附加值领域的利用.

     

    Abstract: Secondary aluminum dross is a typical hazardous solid waste unavoidably generated during aluminum production and processing. However, it contains not only a large amount of aluminum nitride (AlN), chlorine salts, fluoride, and other hazardous substances but also about 40% (mass fraction) of aluminum, making it a potential aluminum resource with remarkable utilization value. The annual output of secondary aluminum dross in China has estimated to be over 3 million tons based on the aluminum production in 2023. This amount will continue to rise as the amount of recycled aluminum increases. Disposal of secondary aluminum dross has become a problem restricting the development of the aluminum industry. This study reviews the sources and characteristics of secondary aluminum dross, as well as the research progress on the harmless and resourceful utilization of this dross. Moreover, it discusses the future development direction of secondary aluminum dross disposal. The research results show that the pyrometallurgical process focuses on achieving large-scale utilization of secondary aluminum dross with high processing efficiency, with the common end products being cement, refractory materials, calcium aluminate-refining agents, and ceramic heat storage balls, among others. However, owing to the considerable volatilization of salts, the pyrometallurgical process suffers high energy consumption, serious corrosion of equipment, and heavy restrictions on the composition of the raw materials. In contrast, the hydrometallurgical process focuses on achieving harmless utilization of secondary aluminum dross, representing an environmentally friendly and more inclusive detoxification of raw materials. However, the acid and alkali leaching process suffers a large amount of waste liquid discharge, and the water leaching process results in only incomplete removal of AlN, which requires further disposal. Efficient detoxification and large-scale, high-value utilization of secondary aluminum dross can not only eliminate the potential environmental risks caused by stockpiling of hazardous solid wastes but also realize the maximum utilization of aluminum resources; this is of great importance for the ecological environment and healthy development of the aluminum industry. We recommend that secondary aluminum dross be resourced according to its salt content and categorized for disposal. Low-salt secondary aluminum dross can be directly discarded via the pyrometallurgical process. High-salt secondary aluminum dross can be pretreated via the hydrometallurgical process to remove salts and most of the nitrogen, after which the pyrometallurgical process can be employed to realize high utilization of the dross. Meanwhile, the utilization of secondary aluminum dross in high value–added materials such as calcium aluminate-refining slag, ceramic heat storage balls, and refractory materials is strengthened. Without compromising product quality, the proportion of secondary aluminum dross should be added to the greatest possible extent for maximum utilization of valuable elements in the dross. Furthermore, gases such as H2, CH4, and NH3 are unavoidably generated during the hydrometallurgical process; these gases serve as a valuable by-product as well as a potential risk. Hence, methods for regulating the generation of these gases in a targeted manner and efficiently recycling them are also a future direction of study.

     

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