氯化钾活化转炉渣提升直接固碳性能的研究

Enhancing direct carbonation performance of basic oxygen furnace slag through potassium chloride activation

  • 摘要: 利用钢渣捕集并封存CO2是实现固废资源化和减少工业碳排放功能耦合的有效方法之一,同时能够消除钢渣中的游离氧化钙(f-CaO),提高钢渣体积安定性. 然而,钢渣结构致密且其中CaO多以惰性硅酸盐形式存在,使其直接固碳性能低. 本文以转炉渣为研究对象,采用KCl球磨改性提高其化学反应活性以强化其固碳性能,结合实验分析与理论计算系统性探讨了KCl球磨改性对转炉渣在直接固碳法(气–固反应)中固碳性能的影响. 实验结果表明球磨过程中添加KCl可提升转炉渣固碳性能,并在KCl质量分数为3%的条件下获得CO2吸收量与碳酸化转化率最大值46.3 g·kg–1与12.5%,但过多KCl可能导致转炉渣颗粒孔隙结构塌陷或堵塞,并覆盖表面活性位点,降低转炉渣固碳性能. 此外,附着于转炉渣颗粒表面的K离子在固碳过程中替换Ca离子并占据了Ca离子在CaCO3晶格中的位置,降低了CaCO3晶格结构稳定性,促进了CaCO3热分解. 理论计算结果表明K在转炉渣颗粒表面的吸附可提高CO2吸附稳定性,伴随较低吸附能–0.795 eV. 综合实验与理论计算结果可知,KCl球磨改性不仅提高了转炉渣固碳性能,同时消除了转炉渣中f-CaO的存在,这为转炉渣与碱金属固废资源化利用提供了新思路.

     

    Abstract: The use of steel slag to capture and sequester CO2 is an effective method for coupling solid waste resource utilization with carbon emission reduction. This process can also neutralize f-CaO in the slag, thereby improving its volumetric stability. However, owing to the dense structure of steel slag and the inert forms of CaO as silicates, its direct carbonation performance is limited. Therefore, ball milling modification with potassium chloride (KCl) addition was applied to the basic oxygen furnace (BOF) slag to enhance its surface chemical reactivity and, in turn, improve its carbonation performance. This study presents a systematic analysis of the effect of ball milling modification with KCl addition on the carbonation performance of BOF slag, combining experimental analysis with theoretical calculations. In the experiments, the parameters of CO2 uptake and carbonation conversion were used to evaluate the influence of ball milling with KCl using a fixed-bed reactor, X-ray diffraction, scanning electron microscopy, and thermogravimetric analysis. In the theoretical calculations, a first-principle computational approach based on density functional theory was used to gain deeper insights into the effect of K on CO2 adsorption at the microstructural level. The experimental results indicated that ball milling with KCl led to Ca-enrichment on the surface of the BOF slag particles, reducing the diffusion resistance of CO2. Furthermore, an optimal amount of KCl facilitated the dispersion of BOF slag particles during ball milling, resulting in more micropores and mesopores that promoted CO2 diffusion. From an electronic structure perspective, the adsorption of K possibly altered the charge distribution on the surface of BOF slag particles and created electronic structural defects, thereby providing active sites to facilitate the reaction with CO2. Consequently, an appropriate amount of KCl enhanced the CO2 uptake and carbonation conversion of BOF slag, reaching a maximum of 46.3 g·kg–1 and 12.5% under the condition that the mass fraction of KCl is 3%. However, excessive KCl might lead to collapse or blockage of the pore structure and cover the active sites on the surface, thereby reducing the carbonation performance of BOF slag. Additionally, the attachment of K ions to the surface of BOF slag particles resulted in the substitution of K ions for Ca ions in the CaCO3 lattice during the carbonation process, leading to the localized formation of K2CO3. This increased the instability of the CaCO3 lattice structure, thus promoting the thermal decomposition of CaCO3. Theoretical calculations showed that the adsorbed K on the C2S (010) surface enhance the stability of CO2 adsorption, with a relatively low adsorption energy of −0.795 eV, indicating that the presence of K strengthened the CO2 capture capacity of C2S, thereby improving the carbonation performance of BOF slag. Comprehensive experimental and theoretical calculations showed that ball milling modification with KCl not only improved the carbon sequestration performance of BOF slag but also eliminated the presence of f-CaO in the slag, offering new insights into the resource utilization of BOF slag with alkali metal waste.

     

/

返回文章
返回