钢渣改性橡胶的分子动力学模拟及阻燃特性分析

Molecular Dynamics Simulation and Flame Retardant Characteristics Analysis of Steel Slag Modified Rubber

  • 摘要: 钢渣部分替代炭黑制备钢渣-橡胶复合材料是有效提高钢渣高附加值利用的有效方式。钢渣-橡胶的相容性是多组分材料复合的基础。本研究采用分子动力学建立钢渣-橡胶的界面模型以验证钢渣-橡胶的界面相容性,并进一步设计实验分析了不同细度的钢渣对钢渣-橡胶复合材料的力学和阻燃性能的影响,弥补了分子模拟的不足。研究结果表明,钢渣的C2S和C3S组分能够与橡胶界面有效相容,其温度-能量波动较小并达到平衡,径向分布函数计算显示C2S、C3S与橡胶共混其分子聚集效应更为显著,离子间距缩小到18 ?。将钢渣的粒度控制在600目时,钢渣-橡胶复合材料的抗拉强度显著提高,达到16.91 MPa,与不含钢渣的样品相比提升了17.19%。在橡胶体系中掺杂钢渣可以有效提高钢渣-橡胶复合材料的阻燃性能,其氧指数都有一定的提高。SEM、TGA-DTG分析表明,控制掺入钢渣为600目时,制备的钢渣-橡胶复合材料质地均匀,燃烧后碳层均匀。钢渣有效迟滞了钢渣-橡胶复合材料热分解的温度,提高了燃烧的均匀性,进而揭示了其阻燃机理。

     

    Abstract: The use of steel slag as a partial substitute for carbon black in the preparation of steel slag-rubber composites represents an effective way to enhance the high value-added utilization of steel slag. The compatibility between steel slag and rubber is a key factor in the performance of composites. In this study, the interfacial model between steel slag and rubber was established using molecular dynamics simulation to verify the interfacial compatibility. In addition, experimental studies were conducted to analyze the effects of different finenesses of steel slag on the mechanical properties and flame retardancy of steel slag-rubber composites, thus compensating for the limitations of molecular simulations. The molecular dynamics simulations showed that the main components of steel slag, C?S (dicalcium silicate) and C?S (tricalcium silicate), have good compatibility with the rubber interface. The temperature-energy fluctuations were small and stabilized, indicating that the system reached equilibrium. Radial distribution function (RDF) calculations showed that when C?S and C?S were blended with rubber, there was a significant molecular aggregation effect, and the ionic spacing was narrowed down to 18 ?. This aggregation effect suggests that there are strong intermolecular interactions at the steel slag-rubber interface, which is crucial for the overall performance of the composites. The experimental results further confirmed the molecular simulation findings. When the particle size of steel slag was controlled at 600 mesh, the tensile strength of the steel slag-rubber composite was significantly increased to 16.91 MPa, which was 17.19% higher than that of the sample without steel slag. Incorporation of steel slag into the rubber matrix also significantly enhanced the flame retardancy of the composites with an increase in the oxygen index (LOI). The enhancement in flame retardancy was attributed to the uniform distribution of steel slag in the rubber matrix, which was able to form a thermal barrier during the combustion process. Further characterization of the composites by scanning electron microscopy (SEM) and thermogravimetric analysis (TGA-DTG) showed that the steel slag-rubber composites prepared using 600 mesh steel slag were homogeneous in texture, with a consistent carbon layer after combustion. The presence of steel slag effectively retarded the thermal decomposition process of the composites, thereby improving the uniformity of combustion. This observation reveals the flame retardant mechanism of the composites, i.e., the steel slag particles contribute to the formation of a stable carbon layer, which inhibits heat and mass transfer during the combustion process. In summary, this study shows that steel slag can be effectively used as a partial replacement material for carbon black in rubber composites to prepare materials with improved mechanical and flame retardant properties. The combination of molecular dynamics simulations and experimental analyses provides a comprehensive perspective for an in-depth understanding of interfacial interactions and material properties, and lays the foundation for the development of advanced steel slag-rubber composites with tunable properties. This study not only demonstrates the potential of steel slag as a sustainable and cost-effective filler material, but also advances the field of high-performance composites by introducing novel design and optimization concepts.

     

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