炼钢-连铸区段的协同智造(创刊70周年征文)

Steelmaking-continuous casting section collaborative manufacturing with intelligent technologies

  • 摘要: 在阐述炼钢-连铸区段协同智造技术架构的基础上,本文分别从单元装置尺度、车间工序尺度以及炼钢-连铸流程尺度出发,通过对基础数据层、工序装置层、工序界面层、计划与调度层等不同层级的融合与集成,形成了系统综合层,并针对不同层级与不同工序之间的纵向与横向协同制造开展了深入研究。从工序/装置的过程制造到炼钢-连铸区段制造进行了较为系统的建模研发,首先,在工序/装置层构建了转炉炼钢、钢包精炼和连铸的工艺控制模型;其次,在工序衔接层和生产计划与调度层构建了多工序协调控制模型,并通过研发关键工序工艺控制模型、生产计划与调度模型、制造执行系统(MES)同动态知识图谱和数字孪生系统之间的数据接口,实现了MES与生产工艺、流程运行、生产计划与调度之间的有机融合与动态协同,以及认知知识图谱的自主进化和虚拟空间孪生体的可视化运行;最后,完成了从炼钢-连铸区段工序/装置层到计划与调度层再到系统综合层最终到认知知识图谱和数字孪生系统的全方位建模研发。通过机理模型、数据模型与专家知识的协同驱动和虚实模型间的双向交互联动,以及多工序的横向协同与多层级之间的纵向协同,实现了炼钢-连铸区段的协同运行与动态决策。本文从炼钢?连铸流程全局出发进行了系统创新与实践,研究成果对冶金工业高端化、智能化、绿色化发展具有重要的参考价值,对流程工业企业智能制造也有很强的借鉴意义,可为钢铁工业发展新质生产力、解决“卡脖子”问题提供强有力支撑。

     

    Abstract: Based on the technological framework for collaborative intelligent manufacturing in the steelmaking-continuous casting section, this paper explores various scales including the unit device scale, workshop process scale, and steelmaking-continuous casting process scale. By integrating and synthesizing data levels, process device levels, process interface levels, and planning and scheduling levels, a comprehensive system level has been established. In-depth research was conducted on vertical and horizontal collaborative intelligent manufacturing across these different levels and processes. Systematic modeling and development were carried out from process manufacturing at the process/device scale to the steelmaking-continuous casting section's manufacturing. Initially, process control models for converter, refining, and continuous casting processes were developed at the process/device level. Subsequently, a multi-process collaborative control model was constructed at the process linkage and production planning and scheduling level. Through the development of key process control models, production planning and scheduling models, and data interfaces between the Manufacturing Execution System (MES), dynamic knowledge graphs, and digital twins systems, the comprehensive integration and dynamic collaboration of MES, process control, process operation control, and production planning and scheduling systems were achieved. Additionally, the autonomous evolution of cognitive knowledge graphs and the visualization of virtual space twins were realized. Comprehensive modeling and development from the steelmaking-continuous casting section process/device level to planning and scheduling level, and finally to the system integration level, including cognitive knowledge graphs and digital twin systems. By leveraging mechanistic models, data models, and expert knowledge in a synergistic manner, along with bidirectional interactions between virtual and real models, and horizontal and vertical collaboration across multiple processes and levels, the study enabled collaborative operation control and dynamic decision-making for the steelmaking-continuous casting section. The results of this study offer significant reference value for the intelligent, green, and high-end development of the metallurgical industry and provide strong insights for intelligent manufacturing in process industries, contributing substantially to advancing new productive forces in the steel industry and addressing critical challenges.

     

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