粗粒磷矿流化床浮选脱镁试验研究

Experimental study on magnesium removal in fluidized bed flotation of coarse phosphate rock

  • 摘要: 磷矿是重要的非金属矿产资源之一,脱镁对于其高效利用至关重要。粗粒磷矿脱镁具有降低能耗、减轻后续浮选压力等优势,但目前的浮选脱镁方法仍主要聚焦于细粒级。以云南某磷矿选厂磨机返砂(-300+74 μm,P2O5品位27.20%,MgO品位3.81%)为对象,结合分选试验和SEM-EDS分析探究了流化床浮选(Fluidized bed flotation,FBF)对粗粒磷矿的反浮选脱镁效果。结果表明,FBF具有粗粒磷矿脱镁效果,在最优捕收剂用量500 g?t-1条件下,精矿产率为43.63%,P2O5品位为31.72%,MgO品位为1.68%。入料粒级对于MgO脱除效果影响较大,精矿中-300+250 μm、-250+125 μm、-125+74 μm三个粒级的MgO品位分别为3.032%、1.318%、1.031%,MgO脱除率分别为46.74%、77.62%、94.04%。根据试验结果提出了FBF预选出粗粒精矿、FBF尾矿再磨再选新工艺,粗精矿的MgO品位和P2O5回收率可通过入料粒度调节,粗精矿和浮选机精矿掺混为最终精矿。本研究为粗粒磷矿浮选脱镁提供了技术支撑。

     

    Abstract: Phosphate rock is one of the important non-metallic mineral resources, and magnesium removal is essential for its efficient utilization. The magnesium removal of coarse phosphate rock has the advantages of reducing energy consumption and subsequent flotation pressure, but the current flotation magnesium removal methods still mainly focus on fine particle size. In this study, the effect of Fluidized bed flotation (FBF) on the reverse flotation for magnesium removal of coarse phosphate rock was investigated by combining the separation test and SEM-EDS analysis to underflow (-300+74 μm, P2O5 grade 27.20%, MgO grade 3.81%) from the mill of a phosphate concentrator in Yunnan Province. The results show that FBF has the effect of magnesium removal of coarse phosphate rock, and the concentrate yield is 43.63%, P2O5 grade is 31.72%, and MgO grade is 1.68% under the optimal collector dosage of 500 g?t-1. The feed particle size has a great influence on the removal effect of MgO. The MgO grades of -300+250 μm, -250+125 μm and -125+74 μm in concentrate are 3.032%, 1.318% and 1.031%, and the MgO removal rates are 46.74%, 77.62% and 94.04%. According to the test results, a new process of FBF pre-separation of coarse concentrate and FBF tailing re-grinding and re-separation is proposed, and the MgO grade and P2O5 recovery of coarse concentrate can be adjusted by the feed particle size, and the coarse concentrate and flotation machine concentrate are blended into the final concentrate. This study provides technical support for the flotation magnesium removal of coarse phosphate rock.

     

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