BurdenNet:先验信息导引的复杂环境下高炉多态料面目标检测网络

BurdenNet: Multi-state burden surface profile detection under complex blast furnace environment based on prior information

  • 摘要: 传统的单一状态料面目标检测网络未能考虑高炉冶炼状态的交替变化,在复杂环境下整体准确度较低,针对上述问题,本文提出一种先验信息导引的多态料面目标检测网络BurdenNet. 首先,提出基于原始信号距离向精度的图像预分类方法,构建三类典型状态的料面图像数据集,并以预分类的状态为先验信息对网络通路进行剪枝. 其次,将料面细长低曲率的形状特征与雷达采样信号的稀疏性质作为先验信息,提出空洞垂直偏移卷积(Atrous vertical deformable convolution, AVDC)模块提取多态料面特征. 在此基础上,利用机械探尺数据构建先验空间注意力特征图,提出先验聚焦注意力(Prior focusing attention, PFA)模块,使网络优先聚焦于图像中的料面区域. 最后对于边界框的回归,提出条带交并比(Band intersection over union, BIOU)损失函数进一步提升目标检测的速度与准确性. 在钢铁公司高炉的实测数据上进行实验,结果表明,本文的BurdenNet相较于单一状态目标检测网络,在多态料面数据集上整体精确率提升了13.9%与5.2%,综合性能(F1-Score)提升了8.1%与4.3%,为复杂环境下多态料面图像的目标检测提供更准确的方法.

     

    Abstract: Accurately capturing the burden surface profile information of a blast furnace is crucial for adjusting the burden distribution matrix and improving gas flow distribution, which is essential in the steel smelting industry. However, during ironmaking operations, the burden surface profile morphology exhibits dynamic stochastic roughness and manifests distinct multiphase regimes, including bubbling, fluidized, and spouting states. Traditional single-state burden surface profile detection neural network disable to account for alternating smelting states in the complex environment of a blast furnace. In this paper, a detection network architecture for multi-state burden surface profile images called BurdenNet is proposed. It is based on prior information and aims to solve the problem of low overall accuracy of the single-state burden surface profile detection neural network in complex environments. First, the range precision of the original radar signal combined with the signal-to-noise ratio and phase noise was defined. This served as a criterion for pre-classification by constructing three typical state burden surface profile datasets. The network structure was pruned using the classification results as prior information to enhance the detection rate. Second, based on the low-curvature shape feature of slender burden surface profile targets and the sparse properties of the signal sample, an Atrous Vertical Deformable Convolution (AVDC) module was proposed to extract multi-state burden surface profile features. The convolution kernel integrates both dilated and deformable convolutions, requiring only vertical offset computation. In addition, mechanical probe data from the blast furnace were utilized to construct a prior spatial attention feature map. A Prior Focusing Attention (PFA) module was proposed, leveraging this map for spatial feature extraction, allowing the network to focus more effectively on the burden surface profile region in the image. Finally, a Band Intersection Over Union (BIOU) loss function was proposed for anchor-free boundary box regression, further improving detection accuracy and speed by eliminating X-coordinate computations from the BIOU calculation. Experimental results on measured data from the blast furnaces in iron and steel companies demonstrate that, compared with traditional burden surface profile detection networks, the proposed BurdenNet improves detection accuracy by 13.9% and 5.2%, and enhances comprehensive performance (F1-Score) by 8.08% and 4.30%, respectively. Ablation experiments show that the proposed AVDC module improves detection accuracy by 17.7% and the F1-score by 15.6% compared with conventional convolution kernels. The proposed PFA module improves accuracy by 4.3% and the F1-score by 4.7% compared with shuffle attention (SA) and achieves a 3.9% higher accuracy and a 4.2% higher F1-score compared with Non-Local Attention (NLA). The proposed BIOU function showed a 1.7% better accuracy and a 1.1% better F1-score than the traditional CIOU function, and the detection FPS was improved by 10.4%. These results demonstrate that BurdenNet provides a more accurate method for the detection of multi-state burden surface profile microwave images in complex and confined environments. Moreover, within the attention module, the burden surface profile detection task places particular emphasis on the spatial characteristics of the extracted features.

     

/

返回文章
返回