碱性工业固废在泡沫轻质土中的应用研究进展

Research progress on the application of alkaline industrial solid waste in lightweight soil

  • 摘要: 水泥生产过程中碳排放量巨大,约占全球二氧化碳排放总量的8%. 工业固体废弃物的累积量已超过600亿吨,带来了严重的环境问题. 为应对上述“双重挑战”,本研究提出利用典型碱性工业固废(Alkaline industrial solid waste, AISW)部分或全部替代水泥,制备碱性工业固废泡沫轻质土(AISW–LS),并系统研究了其制备工艺、物理力学性能、耐久性及微观结构特征. 结果表明,AISW可有效替代水泥,使碳排放量降至常规水泥泡沫轻质土的35.22% ~ 39.47%. AISW–LS具有优良的流动性(133.3 ~ 256.7 mm)、较低的吸水率(8.2% ~ 60.94%)、较低的导热系数为0.117 ~ 0.223 W·(m·K)–1,并表现出较高的耐久性(耐久性系数为0.54 ~ 3.23). 通过调控赤泥、电石渣和碱渣的掺量或湿密度,AISW–LS的28 d抗压强度可超过1.0 MPa,满足路基填筑的工程要求. 在AISW–LS体系中,AISW不仅作为结构骨架存在,还能促进水泥水化,并激发矿渣的潜在活性. AISW–LS的环境及经济效益突出,可实现从环境负担到高价值资源的转化. 该研究为AISW的高值化利用及建筑材料的低碳化发展提供了有效途径,具有广阔的工程应用前景.

     

    Abstract: Cement production is associated with substantial carbon emissions, releasing approximately 0.95 tons of CO2 for every ton of clinker produced. The cement industry accounts for 8% of global CO2 emissions, ranking as the third-largest source after the power and steel industries, and contributing significantly to ecological imbalance and global environmental challenges. Concurrently, the cumulative stockpile of industrial solid waste has exceeded 60 billion tons, occupying approximately 2 million hectares of land and raising substantial ecological concerns. To address these dual challenges, this study proposes the partial or complete replacement of cement with typical alkaline industrial solid waste (AISW) for producing AISW-based lightweight soil (AISW–LS). Leveraging the inherent advantages of LS—including low density, adjustable density and strength, excellent workability, low cost, post-curing self-supporting behavior, simple construction, broad applicability, and good durability—the preparation process, physical and mechanical properties, durability, and microstructural characteristics of AISW–LS were systematically investigated. The results demonstrate that AISW serves as an adequate cement substitute. The resulting AISW–LS exhibits excellent flowability (133.3 mm–256.7 mm), reduced water absorption (8.2%–60.94%), low thermal conductivity (0.117–0.223 W·(m·K)–1), and high durability (durability coefficient of 0.54–3.23). By modulating the dosage of red mud, carbide slag, and soda residue, or varying the wet density, the 28-d compressive strength of AISW–LS can exceed 1.0 MPa, meeting the engineering requirements for subgrade filling. Within the AISW–LS system, AISW particles are cemented by hydration products to form a skeletal structure, while fine AISW particles fill the interstitial voids, increasing compactness and thereby enhancing compressive strength. Furthermore, the incorporation of AISW raises the pH of the mixed slurry, thereby promoting the efficiency and degree of ordinary portland cement (OPC) hydration and acting as an alkali activator to stimulate the latent reactivity of materials such as ground granulated blast-furnace slag. Regarding foam stability, AISW blocks liquid flow channels, effectively slowing foam drainage and increasing the distance between adjacent bubbles, thereby preventing coalescence and enhancing stability. Specifically, the addition of red mud increases the yield stress of the precursor paste; this higher yield stress reflects stronger intermolecular interactions, which reduce fluid mobility within pores and further enhance foam stability. Leaching tests confirm that heavy metal concentrations in AISW–LS comply with environmental standards, indicating negligible environmental risk when used as subgrade fill. Consequently, AISW–LS offers significant economic and ecological benefits by transforming industrial waste from an environmental burden into a high-value resource. A carbon footprint analysis reveals that CO2 emissions for lightweight soil are distributed across four stages: raw material production and transportation, and LS preparation and casting. Among these, raw material production is the primary contributor, accounting for 95.04%–98.47% of total emissions. Based on an analysis of the Liansu Expressway project, the CO2 emissions for 1.0 m3 of soda residue-based lightweight soil (SR–LS) and OPC–LS were 100.75–113.91 kg and 255.25–323.38 kg, respectively. Thus, the CO2 emissions of SR–LS were significantly lower, representing only 35.22%–39.47% of those generated by OPC–LS. Overall, this study provides a practical pathway for the high-value utilization of AISW and low-carbon development of construction materials, offering substantial potential for engineering applications.

     

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