多尺度耦合作用下粉煤灰-超细水泥注浆材料性能调控及加固机制

Performance Control and Reinforcement Mechanism of Fly Ash–Ultrafine Cement Composite Grouting Material

  • 摘要: 为解决深部软岩开采中水泥基注浆材料力学性能不足、工业固废利用率低等问题,在多组分外加剂(速凝剂、减水剂和膨胀剂)耦合作用下,研发一种新型高性能粉煤灰(FA)改性超细水泥(UC)复合注浆材料(FASC);利用宏观性能测试、XRD、FTIR、SEM与TG微观分析,系统研究FASC浆体可注性、凝结行为、力学强度及微观结构随FA掺量演变规律。研究结果表明,FA掺入会延缓FASC凝结时间,增大流动度,降低泌水率并改善浆液稳定性;抗压、抗折强度随FA掺量呈先增大后减小趋势,FA掺量5%下FASC力学性能最优,28 d抗压强度(39.8 MPa)较基准提升3%,1 d、28 d抗折强度则分别提升12.6%、8.7%。微观机理显示,适量FA可通过火山灰效应消耗Ca(OH)?,促进二次C-S-H凝胶生成,优化孔隙结构,实现基体密实化。砂岩碎石胶结加固试验表明,5%FA可促进超细水泥基胶结体抗压强度与弹性模量分别提升13.1%和9.2%,具有增强的形变恢复能力,这主要归为FA对FASC的“物理填充-化学胶结-裂纹钝化”协同耦合效应。

     

    Abstract: To address issues such as insufficient mechanical performance of cement-based grouting materials and low utilization of industrial solid waste in deep soft rock mining, a novel high-performance fly ash (FA) modified ultrafine cement (UC) composite grouting material (FASC) was developed under the coupling effect of multi-component admixtures (accelerator, water reducer, and expansion agent). The evolution of injectability, setting behavior, mechanical strength, and microstructure of the FASC slurry with varying FA content was systematically investigated using macroscopic performance tests and microscopic analyses including XRD, FTIR, SEM, and TG. The results show that the incorporation of FA prolongs the setting time of FASC, increases fluidity, reduces bleeding rate, and improves slurry stability. The compressive and flexural strengths first increase and then decrease with increasing FA content. FASC with 5% FA content exhibits optimal mechanical properties, achieving a 28-day compressive strength of 39.8 MPa (a 3% increase compared to the reference), and 1-day and 28-day flexural strengths increased by 12.6% and 8.7%, respectively. Microscopic analysis reveals that an appropriate amount of FA consumes Ca(OH)? through the pozzolanic effect, promotes the formation of secondary C-S-H gel, optimizes the pore structure, and densifies the matrix. Sandstone aggregate cementation reinforcement tests demonstrate that 5% FA enhances the compressive strength and elastic modulus of the ultrafine cement-based cemented body by 13.1% and 9.2%, respectively, along with improved deformation recovery capacity. This enhancement is primarily attributed to the synergistic coupling effect of FA on FASC, characterized by "physical filling – chemical bonding – crack passivation".

     

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