黄磷渣作辅助胶凝材料与骨料对充填材料性能协同优化研究

Study on the Activation of Cementitious Activity of Yellow Phosphorus Slag and Its Backfill Performance

  • 摘要: 为实现黄磷冶炼固废的高效资源化利用,围绕黄磷渣胶凝活性激发及其充填性能开展了系统性试验研究。开展黄磷渣胶凝材料配比试验,探究兼顾活性与经济性的最优配方;再基于优选体系进行全磷基固废充填试验,重点剖析胶凝水化特性与骨料级配间的协同作用,探明胶砂比、胶凝材料替代率及骨料比对充填体强度演化的影响规律;并结合热重分析(TG)、X射线衍射(XRD)及扫描电镜(SEM)等手段,从水化产物与微观结构角度佐证强度演化规律。结果表明:采用20%氧化钙、26.7%粉煤灰与5%硫酸钠协同激发时,黄磷渣胶凝材料的28 d抗压强度最高(13.15 MPa);将该最优配方应用于磷石膏-黄磷渣充填体系中,黄磷渣胶凝材料的包裹胶结与粗细骨料的高度密实堆积产生了显著的“骨架-填充”协同效应。结合磷矿开采实际,确定最优充填配比为:胶砂比1:2、骨料比(PG:YPS)3:1、胶凝材料替代率33%,在该条件下充填体28 d强度达3.45 MPa,满足矿山充填要求。

     

    Abstract: To achieve efficient resource utilization of yellow phosphorus smelting solid waste, a systematic experimental study was conducted on the activation of the latent reactivity of yellow phosphorus slag (YPS) and its application in mine backfill. First, proportioning tests for YPS-based cementitious materials were carried out to investigate the optimal binder formulation that balances reactivity and cost-effectiveness. Based on the optimized binder, backfill tests using all-phosphorus-based solid waste were conducted to explore the effects of binder-to-aggregate ratio, binder substitution rate, and aggregate ratio on the strength evolution of the backfill body. Furthermore, microscopic characterization methods, including Thermogravimetric Analysis, X-ray Diffraction, and Scanning Electron Microscopy, were employed to corroborate the strength evolution laws from the perspectives of hydration products and microstructure.The results indicate that the YPS-based cementitious material achieved a maximum 28-day compressive strength of 13.15 MPa under synergistic activation with 20% CaO, 26.7% fly ash, and 5% Na2SO4. Applying this optimal binder to the phosphogypsum-YPS synergistic backfill system, and considering practical phosphate mining conditions, the optimal backfill parameters were determined as: a binder-to-aggregate ratio of 1:2, an aggregate ratio (PG:YPS) of 3:1, and a binder substitution rate of 33%. The resulting 28-day strength reached 3.45 MPa, meeting mine backfill requirements. The dual alkali-sulfate activation effectively promoted the formation of ettringite and C-S-H gel as well as pore densification, thereby elucidating the strengthening mechanism of the macroscopic mechanical properties.

     

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