廖小宁, 叶锐曾, 吕反修, 孙金贵, 张乃平. Hot Corrosion of Plasma Sprayed Coatings for Waste Gas Turbine Blades[J]. 工程科学学报, 1989, 11(6): 551-559. DOI: 10.13374/j.issn1001-053x.1989.06.027
引用本文: 廖小宁, 叶锐曾, 吕反修, 孙金贵, 张乃平. Hot Corrosion of Plasma Sprayed Coatings for Waste Gas Turbine Blades[J]. 工程科学学报, 1989, 11(6): 551-559. DOI: 10.13374/j.issn1001-053x.1989.06.027
Liao Xiaoning, Ye Ruiceng, Lu Fanxiu, Sun Jingui, Zhang Naiping. Hot Corrosion of Plasma Sprayed Coatings for Waste Gas Turbine Blades[J]. Chinese Journal of Engineering, 1989, 11(6): 551-559. DOI: 10.13374/j.issn1001-053x.1989.06.027
Citation: Liao Xiaoning, Ye Ruiceng, Lu Fanxiu, Sun Jingui, Zhang Naiping. Hot Corrosion of Plasma Sprayed Coatings for Waste Gas Turbine Blades[J]. Chinese Journal of Engineering, 1989, 11(6): 551-559. DOI: 10.13374/j.issn1001-053x.1989.06.027

Hot Corrosion of Plasma Sprayed Coatings for Waste Gas Turbine Blades

Hot Corrosion of Plasma Sprayed Coatings for Waste Gas Turbine Blades

  • 摘要: High temperature corrosion tests in 75%Na2SO4-25%. NaCl molten salt have been conducted on waspalloy specimens plasma sprayed with Co-Cr-B-Si, Ni-Cr-B-Si-hCr3C2, X-40, X-40 + TiC and Ni/Al + Al2O3 coatings, test coupons were exposed isothermally at 750℃up to 200 h. After the corrosion tests, each sample was examined by OM, SEM and EMPA. It was found that X-40, X-40 + TiC and Ni/Al + Al2O3 were violently corroded by the molten salt due to cracking and spalling of the coatings, whereas Co-Cr-B-Si and Ni-Cr-B-Si + Cr3C2 exhibited superior corrosion resistance, which were thought to be related to the formation of chromium and silicon oxide film. A possible corrosion mechanism had been proposed and it is suggested that the excellent corrosion resistance and high hot-hardness of the two B-Si containing coatings may be of significance for applications in petroleum refining industry as protective coatings of power generating turbine blades which are used under severe corrosion/erosion conditions.

     

    Abstract: High temperature corrosion tests in 75%Na2SO4-25%. NaCl molten salt have been conducted on waspalloy specimens plasma sprayed with Co-Cr-B-Si, Ni-Cr-B-Si-hCr3C2, X-40, X-40 + TiC and Ni/Al + Al2O3 coatings, test coupons were exposed isothermally at 750℃up to 200 h. After the corrosion tests, each sample was examined by OM, SEM and EMPA. It was found that X-40, X-40 + TiC and Ni/Al + Al2O3 were violently corroded by the molten salt due to cracking and spalling of the coatings, whereas Co-Cr-B-Si and Ni-Cr-B-Si + Cr3C2 exhibited superior corrosion resistance, which were thought to be related to the formation of chromium and silicon oxide film. A possible corrosion mechanism had been proposed and it is suggested that the excellent corrosion resistance and high hot-hardness of the two B-Si containing coatings may be of significance for applications in petroleum refining industry as protective coatings of power generating turbine blades which are used under severe corrosion/erosion conditions.

     

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