Mg含量对AlSi10Sn4Mgx合金阻尼和力学性能的影响

Effect of Mg content on damping and mechanical properties of AlSi10Sn4Mgx alloy

  • 摘要: 研究了AlSi10Sn4Mgx (x为质量分数0~4.0%)合金的力学性能与阻尼性能,并从Mg对Al/Sn润湿性、Mg对合金组织的影响等方面分析了阻尼和力学性能提高机制. 力学性能测试结果表明,当Mg质量分数为0~1.0%时,试样的抗拉强度随着Mg含量的增加而提高、断后伸长率变化较小,Mg质量分数为1.0%试样的抗拉强度为161 MPa、断后伸长率为3.4%;继续增加Mg含量,试样的抗拉强度显著提高,但断后伸长率明显降低. 试样的阻尼性能随Mg含量的增加先提高后降低,Mg质量分数为1.0%试样的阻尼性能较高,且具有良好的高温和高频阻尼性能,25 ℃/1 Hz、200 ℃/1 Hz和25 ℃/40 Hz条件下阻尼损耗因子tanh分别达到0.038、0.058和0.069. 少量Mg的加入使Al/Sn润湿性明显提高,促使β-Sn相沿晶界呈细小弥散分布;同时,少量的Mg使AlSi10Sn4Mgx中的共晶Si相变质球化,并生成Mg2Si强化相,是合金阻尼和力学性能提高的主要原因.

     

    Abstract: Damping alloys serve as key materials in the domain of shock and noise reduction and find wide-ranging applications across several industries. Aluminum alloy, a commonly used engineering material, offers distinct advantages such as low cost and light weight. However, the damping property of aluminum alloy falls short of requisite standards. Thus, efforts toward enhancing the damping and mechanical properties of cast aluminum alloy carry considerable engineering implications. In this paper, the mechanical and damping properties of AlSi10Sn4Mgx (x mass fraction is 0–4.0%) alloy have been investigated, and the mechanisms underlying the enhancement of the damping and mechanical properties have been analyzed by examining the effect of Mg on the wettability of Al/Sn and the alloy’s structure. The results of the mechanical property test reveal that the tensile strength of the AlSi10Sn4Mgx alloy increases proportionally with Mg mass fraction within the range of 0% to 1.0%, whereas the fracture elongation undergoes a negligible change. With the Mg mass fraction rising to 1.0%, the tensile strength of the alloy reaches 161 MPa, and the fracture elongation stands at 3.4%. Subsequent increases in Mg content lead to remarkable enhancements in the strength of the samples. When the Mg mass fraction increases to 1.5%, the tensile strength of the alloy stands at 188 MPa, albeit with a remarkable decrease in fracture elongation. The damping properties of the alloy initially increase and subsequently decrease with the increase in Mg mass fraction. The alloy containing 1.0% Mg displays excellent damping properties at high temperatures and high frequencies. Specifically, the damping loss factor tanh at 25 ℃/1 Hz, 200 ℃/1 Hz and 25 ℃/40 Hz measures 0.038, 0.058, and 0.069, respectively. Further research suggests that the addition of a small amount of Mg can effectively improve the wettability of Al/Sn. The mean wetting angles of AlSi10 and AlSi10Mg1 alloy samples with pure Sn are 141.2° and 116.8°, respectively. The exceptional wettability of Al/Sn facilitates the distribution of the small-sized β-Sn phase along grain boundaries within the AlSi10Sn4Mgx alloy. Meanwhile, a small amount of Mg can also modify and spheroidize the eutectic Si phase in AlSi10Sn4Mgx alloys, leading to the formation of the Mg2Si strengthened phase. These two factors are primarily responsible for the excellent damping and mechanical properties of the alloy. However, excessive Mg will generate bulky Mg2Si structures, which will impair the wettability of Al/Sn, leading to the deterioration of the damping and mechanical properties of AlSi10Sn4Mg4 alloy.

     

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